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Fuel pump issues?
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| Fzs600 low rpm stutter/bog down. |
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Posted by: Levvers - 14-06-21, 08:50 AM - Forum: General
- Replies (6)
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Hi Fellow Foc-ers! (Is that alright to say?!)
So I have been using your info for the past few week helping me rebuild a 2001 FZS600 that had been off the road for 5 years.
It’s been a fantastic learning curve so far, but now I’m struggling…
It doesn’t like being in a low rpm and pulling away.
1st gear pulls away okay and the engine seems happy,
2nd gear, below 3,500rpm it judders quite viciously,
3rd, 4th, 5th, 6th, it bogs down below 5000rpm.
It would likely judder in the higher gears at a lower rpm, but I wouldn’t be in them at any low speed.
It doesn’t Idle without the idle adjust screw/butterflies opened a bit, but even then at 1250rpm it surges every couple of seconds.
Pilot adjust screws are set at 2 turns, though have tried at 1.5 turns and 2.5 turns which don’t make too much difference to idle speed.
Above 5000rpm the engine really sings now, and pulls constantly well especially after the work I’ve done below (previously it even bogged down at 7-8000 rpm), but none of the jobs have rectified the low speed rpm judder.
The clutch does seem to make a chatter on idle.
It does smell like a rich mix on idle, I.e too much fuel?
Soooo,
Following reason other people’s advise on here,
I have stripped the carbs,
cleaned/rebuilt/balanced/jets cleared/all pipes flushed. (Balanced visually when carbs removed and with a 4way vacuum gauge)
New orings fitted on main jet and float needle and float needle valve (remembered the 4 little screws hold the valves)
Fitted new air filter (though not k&n)
Fitted new iridium spark plugs even though originals were brown and gapped well.
Replaced cracked carb/engine rubbers
Emptied as flushed fuel tank.
Checked caps for sparking and they do all spark well or at least sound like they do, and don’t arc in the dark.
I have a new fuel pump (not yet fitted) as I thought it was fuel supply when it bogged down under high rpm.
What have I missed? Fuel/air mix? Float level? Clutch issues?
Any help would be greatly appreciated as the bike is fab, just not round town and don’t wanna have people look down on the Fazer as I rev the nuts off it and feather the clutch at 25mph through town trying to stop the judder!
Many thanks!!
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+++ Forum Etiquette +++ |
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Posted by: Grahamm - 13-06-21, 10:10 PM - Forum: General
- Replies (1)
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-- Important Info for all users --
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| Sorted now ... Pls delete |
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Posted by: Gaz66 - 11-06-21, 09:22 AM - Forum: For Sale & Wanted
- Replies (1)
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Admin pls delete.
Hi Peeps.
I'm on the hunt for a mint pair of 43mm Fazer 1000 stanchions.
I'm near Barnsley S/Yorkshire, so if any of u fine Foccers have a pair not in use, I'd be interested if not too far away from me & the price is right.
I would prefer to view & collect.
Obviously they must be straight & free from pitting.
I will consider complete forks, but I only need stanchions for my rebuild & it's not easy to see a bent stanchion on a complete fork leg.
I would like at some point to upgrade the front end to R1 spec, funds don't allow at this time :'(
Rgds
Gaz
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| Can you use E10 - web-based checker: |
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Posted by: b1k3rdude - 10-06-21, 10:02 AM - Forum: General
- Replies (25)
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The Government has released a way to check if your motorbike can use E10 fuel.
- https://check-vehicle-compatibility-e10-...ufacturer/
As a very rough guide, anything pre-1990 or so could be in trouble. The problems you will get if you use E10 in a non-compatible machine is poor running and potentially deterioration of the engine performance over time. The actual negatives are not clearly expressed by Government statements, and it’s hard to get definitive information.
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