No darrsi, i've never jet washed it, don't know about previous owners though.
I thought about changing the ignition just in case I didn't manage to fix the wires, it's more of a backup plan. And if i change the ignition, i would have to change the fuel tank lock and the seat lock too, too keep using just one key. (i found the 3 of them for about 50€ on ebay). But yeah, that's just a backup plan if all else fails.
I'd like to literally replace that wire with another instead of fixing just the tip of it. That's because I can't be sure the rest of the wire isn't as bad as the tip of it, all i know is that it's stiff, and i guess it shouldn't be.
And thank you, it's the 2nd Fazer i have
It's such a versatile bike
So, by cleaning all connectors I would lower their resistance and prevend them from overheating, is that it?
You're right, I was thinking of the signal fuse, not the ignition one. So I guess you've debunked my theory ahah, nothing to do with fuses
Here's how the fuse box was (25A fuse on 10A signal)
(19-11-17, 12:56 AM)tommyardin link Wrote: But not quite sure why you are replacing the ignition, fuel tank and seat locks, if it was just water getting into the box (plus I would guess a loose connection on the joint) causing it to ark and spark, just make a repair to that section of wiring useing a largish chocolate block connector or maybe two if you are going to replace a short length of the burnt part of cable, keeping the chocolate block connectors within the confines of the black box, give the whole of the inside of the box a goood blast of WD 40 and you should be good. Replacing all those switches will be very expensive and time consuming.
I thought about changing the ignition just in case I didn't manage to fix the wires, it's more of a backup plan. And if i change the ignition, i would have to change the fuel tank lock and the seat lock too, too keep using just one key. (i found the 3 of them for about 50€ on ebay). But yeah, that's just a backup plan if all else fails.
I'd like to literally replace that wire with another instead of fixing just the tip of it. That's because I can't be sure the rest of the wire isn't as bad as the tip of it, all i know is that it's stiff, and i guess it shouldn't be.
And thank you, it's the 2nd Fazer i have

(19-11-17, 10:50 AM)celticbiker link Wrote: Doesn't look like water damage to me either. Looks more like a short circuit or high current load causing the connector to overheat.But since the wire is stripped at the tip, if water got there, wouldn't it short-circuit?
I guess if the connector spades are badly corroded it could cause a high resistance and result in what you see.
It's possible that the previous owner had fuses blowing because of this so just chucked in a big fuse to get around it.
After repairing this problem I would suggest checking all the other connectors and cleaning with Duck oil (not wd40) or acf 50 to prevent any future problems.
So, by cleaning all connectors I would lower their resistance and prevend them from overheating, is that it?
(19-11-17, 12:38 PM)Fazerider link Wrote: According to the wiring diagram for the 02 model, the ignition fuse is 20A.
You're right, I was thinking of the signal fuse, not the ignition one. So I guess you've debunked my theory ahah, nothing to do with fuses
Here's how the fuse box was (25A fuse on 10A signal)