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Exup valve....sheared bolt...rattles - the saga continues!
#14
Little update, which may be of use to others.

I noticed the other night that the bikes engine seemed to be rattling at aroudn 2000-3000 rpm.  The rattle got faster with engine speed.

Also noticed the bike exhaust seems to pop and burble a lot more than usual.

Having spent the night googling last night, I came toe the conclusion (a bit like Newton and his apple) that there was a fair chance the partially drilled out bolt may well be the cause.

So before I left for work this morning, I whipped off the EXUP valve again and sealed the half drilled out hole with some firegum. I could see some carbon deposits from where the exhaust was blowing ever so slighltly out of the 1-2mm dia. drilled out hole. 

Copper-greased everything again for good measure and reassembled.

I rode it carefully to work (14 miles), not really revving it hard (ie: not over 5-6k) so the firefum would standa a good chance of setting.

Touch wood, that seems to have solved it  Big Grin

I couldn't hear any rattling sounds and there was not the noticeable popping and burbling on overrun either.  Who'd have thought such a small hole would make noises like a timing or cam chain rattle?!

Anyway, thought that might be useful information for someone.
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Re: Exup valve....ugh...wish I'd never started - by FazerRuss - 21-05-13, 09:17 AM

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