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tool for fork rebuild
#1
Unfortunately I've got a leaking seal so it's time to do some maintenance the bank holiday weekend. To loosen the bottom bolt (M8)on the bottom of fork leg, requires holding the inside damper rod- the usual method is to use a broom handle.

Manual refers to Yam tools (90890) but no idea of what it looks like. From memory I think it's a hex. If I knew the size and shape I could weld something onto a long rod and reach down there.

Has anyone made similar or have any ideas with size and shape help?
Treat everything in life the way a dog would- if you can't eat it or foc it, forget it.
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#2
I used a broom handle.
Another ex-Fazer rider that is a foccer again
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#3
^^that's what I did. I had a 1m length of wood  about 30mmx20mm. I whittled the last 4inches into a tapered point. Just give it a whack and it wedged in and I could prevent it from turning whiled I shocked the bolt out.


I made a seal seating tool using one bit of split plastic tube inside another with a jubilee clip on the outside
-suck-squeeze-bang-blow-
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#4
I think I might have some lying around that I made for the tdm, might be the right size.
Can post one or if you want to try it.
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#5
(23-08-17, 02:27 PM)celticbiker link Wrote: I think I might have some lying around that I made for the tdm, might be the right size.
Can post one or if you want to try it.

Nice one can you stick up a pic fella, then I can see what it looks like.
Treat everything in life the way a dog would- if you can't eat it or foc it, forget it.
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#6
http://www.ebay.co.uk/itm/Wooden-Broom-H...0338.m3726
Another ex-Fazer rider that is a foccer again
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#7
celticdog,this may help ya.[img alt=Smile]http://foc-u.co.uk/Smileys/efocicon/smile.gif[/img]


https://www.youtube.com/watch?v=vrmYJgcGX30
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#8
(23-08-17, 03:46 PM)BBROWN1664 link Wrote: http://www.ebay.co.uk/itm/Wooden-Broom-H...0338.m3726
:rollin :rollin :rollin
:lol that's the 15/16 " broom I thought you needed to use the 24mm version.
Treat everything in life the way a dog would- if you can't eat it or foc it, forget it.
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#9
There's a photo of a fella holding said tool on this, as well as it being good clear instructions for the job:
http://fazerowners.yuku.com/topic/23188/...es-and-Oil
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#10
I’ve found some dimensions online! It’s basically a square taper shape. I’ll get me pen knife out.


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.jpg   toool.jpg (Size: 11.02 KB / Downloads: 49)
Treat everything in life the way a dog would- if you can't eat it or foc it, forget it.
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#11
this is what i made . bit of softwood whittled down . as your drawing 20ish mm...


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One, is never going to be enough.....
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#12
old 1/2 inch extension ans grind it to the shape 
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