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1998 vs 2002 clutch
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  Clutch cover alignment help
Posted by: Dudeofrude - 24-03-21, 06:11 PM - Forum: Fazer 1000/FZ1 corner - No Replies

Has anyone got any tips for getting the clutch cover on a gen2 back on properly?
I had a small leak coming from mine so I whipped it off earlier and installed a new gasket but now there is too much play in the cable ? I hadn't adjusted or undone the cable at all so I know the problem has to be with the way I've put it back together.
I've checked the workshop manual, plus tried to find info on Google but nothing that's helped.
I've aligned all the marks like I was supposed too and have now had the cover off a further 4 times but to no avail.
I read online before had that it was meant to be a pain but this is just taking the piss ?
I've had to give up for the day before I took a hammer to it, so I will be trying again tomorrow or Friday
Any advice would be greatly appreciated please

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  Recently bought 600 - question about gas tank belly nozzles
Posted by: Ruediger10 - 24-03-21, 06:05 PM - Forum: FZS600 Fazer - Replies (2)

Hello everybody, I´m new right here. And happy to join. I bought a 2001 Fazer 600 a few weeks ago. Excellent condition. The reason for my first post a the following one: After doing maintenance/ exchanging filters and identying leaks in my gasoline hoses, I´ve seen two noozles. on the gas tank belly. Usually covered by a rubber element which is installed in the frame. Mine is missing. And sold out from Europe to Japan. Exploded drawing shows the rubber cover and a simple hose - I believe its a simple spillover. But not sure. In case of - would it be enough, installing two hoses separately?

Very much appreciate your ideas. Rüdiger



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  Fazer1000 wanted
Posted by: Stew53uk - 23-03-21, 12:11 AM - Forum: For Sale & Wanted - Replies (6)

Hi I’m looking for a fazer1000, vgc please.

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  Strange plastic sounding squeak!
Posted by: sparky88 - 22-03-21, 11:09 PM - Forum: FZS600 Fazer - Replies (8)

I know it sounds daft and almost impossible to diagnose without hearing it but here goes anyway, I am looking at a really good 98 Fazer it's got no problems I can find except an after market silencer and a strange squeak when I rotate the chain, best I can make out is it appears to come near or forwards of the plastic/rubber guide on top of swing arm? I doubt if it's anything serious but just thought I would throw it out there for any feedback. It is not constant but appears every once or twice a revolution of the chain, if he drops his crazy asking price I will probably buy and strip and clean guide and hope for the best, thanks for any help.

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  FZ1- front fork stancion corrosion:
Posted by: b1k3rdude - 22-03-21, 08:57 PM - Forum: Fazer 1000/FZ1 corner - Replies (1)

So today I gave the bike its first clean since buying it (wasn't that dirty, but it was warm out). Anyway I get to the point where I am drying it off with the microfibre and get down to the forks and noticed some pits in the chrome (see attached). So I put on some cable-ties to check my travel to see of the fork seals are ever likely to touch etc and after a quick chat with Gnasher he confirmed on the outside at-least I am a good 5-10mm away. He also mentioned that the FZ1 stock on the front is under-sprung and under-damped, which then reminded me that the suspension isn't setup correctly for my weight - as the forks are travelling too far down.

I have yet to check the inside of the fork stanchions, which I will do the next sunny day we get. But I fear the corrosion there will be worse, like I have seen on a fork I spotted on ebay (see this image), as I can feel bumps and roughness with my fingers etc.

So my questions are for fellow FZ1 owners -

  • How bad is yours, got images?
  • How long did it take to get that bad, mileage, time-passed or both.
  • What have people done to try and combat this issue, trimmed down fork gator? ACF50?, grease?
Has anyone had their forks rechromed -
  • by who and how much,
  • how well has the new thicker chrome lasted..?  mileage/time-passed.



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  FZ1 - Replaceing the rear and indicator bulbs w/LED:
Posted by: b1k3rdude - 22-03-21, 08:26 PM - Forum: Fazer 1000/FZ1 corner - Replies (13)

So today I went to go and replace said bulbs starting with the rear bulb, but had an issue right off the bat. When the brake is applied and then let go, the LED bulb stays on max brightness. I have the same bulb in my Bandit1250 and it works fine (half bright, full bright etc). So this then made me realise that the FZ1 might have an integrated (side stand, brake/indicator, starter switch relay unit?) like my bandit 1250 does (but the rear light dosent go through that on this bike).

  • If that isn't the case what reason would my 2007 FZ1 have for showing this weird behaviour with only LED bulbs..?
  • On a related note where is the indicator relay on the FZ1? is it separate like my old FZS or integrated like my bandit..?

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  Engine flush
Posted by: Valley boi - 22-03-21, 06:09 PM - Forum: FZS600 Fazer - Replies (1)

Going too be giving the bike an oil change soon because there's condensation in the oil from not using it much, but I start the bike every couple of weeks. So I'm thinking it might need an engine flush to get it all out. Anyone else done this ?

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  FZS600, 2004: Error Code 53 on Dash - FIXED
Posted by: Irish_Sean - 22-03-21, 02:03 PM - Forum: FZ6 / FZ6 Fazer - Replies (4)

Hi guys pretty new to all this so please have patience with me haha. Recently just did a basic service on my bike, replaced spark plugs, oil filter, air filter and flushed the coolant and oil and put new stuff in. Everything I used is what is recommended in the service/owners manual. The bike is a 04 Fz600


After the service the bike sounded and drove absolutely lovely. Parked her up and went to bed. Next morning I tried to start the bike and then noticed the immobilizer light flashed 5 long and 3 short and there is an error code on the dash. Error 53, the bike tries to start but sounds like the full pump or something is not doing its job. Any ideas to fix this would be much appreciated.

[edited title so link the issue and model etc - bkd]

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  FZS 1000 Front engine mount bracket bushes.
Posted by: Decoke Dave - 22-03-21, 12:22 PM - Forum: Fazer 1000/FZ1 corner - Replies (3)

      Should the four steel spacers be lubricated in their bushings within the bracket assembly, if so what type of grease is officially recommended for this job, if any. 

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  Sudden brief lockup and no idea why
Posted by: Sannox - 21-03-21, 10:01 PM - Forum: FZS600 Fazer - Replies (9)

Hi all, hope you're all getting back on the road ok. I was out earlier today and had a very unexpected lockup while setting off onto a roundabout, it felt like both sets of brakes snatching on then releasing though I had no tyre skid, it also felt, worryingly, like a transmission lockup and I'd say that would be a more accurate description, the front didn't dive like it would if the front brake suddenly locked on, I was in 1st and only doing maybe 10mph. I was a bit confused, a few miles later, heading home after a visit to a shop, it happened again, this time at about 30mph and was a sudden jerk/shudder, I pulled the clutch and released it, carried on till I could pull over and check the bike, all seemed ok, happened a third time and I limped home at 30, not wanting to go faster and it did the 10 miles home ok. Not long had new tyres, fitted the wheels myself and done this every time I've had rubber fitted over the 10 years I've had the bike, so I know there is no issue there, I double checked anyway. I had the front sproket cover off having previously had the front sproket nut decide that it didn't want to stick around any more and is in some French field near Saint Quentin, no problem there, the upgraded nut is still in place and tight. Chain tension is fine, having not long fitted the rear wheel on (100 miles ago) I put the bike on the centre stand and had it running and in gear, tried 1st, 2nd and 3rd, no problems, some slight rear chain lash, but nothing I wasn't expecting. Any thoughts on this as I am totally stumped, been riding since I was 16, 52 now and not seen anything like this.

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