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FZS600 Drive Diagnosis
#1
Good evening ladies and gents,


I'm having some diagnosis issues with my FZS600 Foxeye and thought here would be the most knowledgeable place to ask!
The problem started rather suddenly as the bike felt like it was stuttering on the way home.
Once back I put it up on the centre stand and something is definitely up as the chain appears to be intermittently jumping off the top of the guide rail by about 2cm but continuing to run.
First thought was replacing the worn out drive chain and sprocket with new genuine parts (rather successfully for my first repair I'm quite proud of) but the issue still persists.
All is well while the bike is in neutral / not moving but everything starts up when the drive starts turning, so I believe it's either something to do with the clutch or the gearbox.
I have gearbox warranty, but don't want to pass it off to them if it's something I can fix myself, so any suggestions as to what might be the cause would be much obliged!


Thanks in advance,


Martin


(Video attached to demonstrate if unclear, though I have to apologise for quality / darkness)


Attached Files
.mp4   FZS600 Chain issue.mp4 (Size: 4.95 MB / Downloads: 12)
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#2
Perfectly normal when the chain jumps, it needs a weight load.
It's the momentum of the wheel trying to overtake the chain but obviously can't so it slaps about.  Wink
More people are born because of alcohol than will ever die from it.
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#3
Really? It didn't do this beforehand and you can feel it at lower revs when moving.
I can understand why it doesn't at higher revs as then it's under more tension like you say.
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#4
I think the usual answer on here with a stuttering fazer is to firstly get your carbs balanced properly.


Then begin diagnostics...i seem to have read lots of similar issues involving old and dodgy HT leads, how old are they?


Strange that it happened mid journey but that at least rules out lots of other stuff as it's not like it was laid up for months or anything.
Easiest way to go fast........don't buy a blue bike
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#5
Just confirming that my chain does this jumping on the stand and it is perfectly normal.


You'll get far more issues on the other hand from your chain being too tight.


Is there any more to the story....have you made any recent adjustments or had any work done?
Easiest way to go fast........don't buy a blue bike
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#6
I agree with darrsi about the chain but the stuttering you felt while riding the bike sounds like an engine issue. Just a wild guess without more details but could be the carbs icing up if it was damp and cold at the time, or maybe an electrical issue if it was wet. Plus what noggy said.
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#7
(21-01-14, 10:03 PM)Martin11175 link Wrote: Really? It didn't do this beforehand and you can feel it at lower revs when moving.
I can understand why it doesn't at higher revs as then it's under more tension like you say.


I promise you, mine does it too if it makes you feel any better.  Smile


As for the stuttering, is it at any particular speeds, is it on acceleration, etc?
More info needed please.
More people are born because of alcohol than will ever die from it.
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#8
(21-01-14, 10:11 PM)limax2 link Wrote: I agree with darrsi about the chain but the stuttering you felt while riding the bike sounds like an engine issue. Just a wild guess without more details but could be the carbs icing up if it was damp and cold at the time, or maybe an electrical issue if it was wet. Plus what noggy said.


Ha, carb icing, i should've been the first to think of that one, good shout.  :lol
More info needed yet though.
More people are born because of alcohol than will ever die from it.
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#9
Wow, okay thanks guys for the multitude of explanations and proving my "sit it on the stand test" to be rather... faulty  Wink
Going for a quick ride out now to test the issue, will post results ASAP  Smile
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#10
(21-01-14, 10:15 PM)darrsi link Wrote: [quote author=limax2 link=topic=11413.msg122382#msg122382 date=1390338669]
I agree with darrsi about the chain but the stuttering you felt while riding the bike sounds like an engine issue. Just a wild guess without more details but could be the carbs icing up if it was damp and cold at the time, or maybe an electrical issue if it was wet. Plus what noggy said.


Ha, carb icing, i should've been the first to think of that one, good shout.  :lol
More info needed yet though.
[/quote]


Hold on a minute, he has a Foxeye, are they not fuel injected?
That would rule out carb icing.
More people are born because of alcohol than will ever die from it.
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#11
Get out there and thrash it........but be safe! :b


is it stuttering mid throttle after accelerating  smoothly.


Or is it hesitating a little bit at low revs.


Can you travel smoothly in 6th gear at 30mph on the flat & then smoothly move off in the same gear?
Easiest way to go fast........don't buy a blue bike
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#12




Hold on a minute, he has a Foxeye, are they not fuel injected?
That would rule out carb icing.



Are you losing it Darrssi, is this a plant???....like on QI with stephen fry?


Will a buzzer go off  :lol
Easiest way to go fast........don't buy a blue bike
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#13
(21-01-14, 10:19 PM)Martin11175 link Wrote: Wow, okay thanks guys for the multitude of explanations and proving my "sit it on the stand test" to be rather... faulty  Wink
Going for a quick ride out now to test the issue, will post results ASAP  Smile


Just for future reference, it's not recommended you spray on chain lube using the "bike in gear on centre stand" method either, it's inviting an accident.  Wink
More people are born because of alcohol than will ever die from it.
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#14
(21-01-14, 10:24 PM)noggythenog link Wrote: Hold on a minute, he has a Foxeye, are they not fuel injected?
That would rule out carb icing.



Are you losing it Darrssi, is this a plant???....like on QI with stephen fry?


Will a buzzer go off  :lol


Am i barking up the wrong tree?
More people are born because of alcohol than will ever die from it.
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#15
(21-01-14, 10:28 PM)darrsi link Wrote: [quote author=noggythenog link=topic=11413.msg122388#msg122388 date=1390339498]




Hold on a minute, he has a Foxeye, are they not fuel injected?
That would rule out carb icing.



Are you losing it Darrssi, is this a plant???....like on QI with stephen fry?


Will a buzzer go off  :lol


Am i barking up the wrong tree?
[/quote]


Ye you're thinking about the FZ6.


To be fair though you still know infinitely more than me about the fazer & you also didnt fall off last year so you are excused. Big Grin
Easiest way to go fast........don't buy a blue bike
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#16
(21-01-14, 10:30 PM)noggythenog link Wrote: [quote author=darrsi link=topic=11413.msg122390#msg122390 date=1390339708]
[quote author=noggythenog link=topic=11413.msg122388#msg122388 date=1390339498]




Hold on a minute, he has a Foxeye, are they not fuel injected?
That would rule out carb icing.



Are you losing it Darrssi, is this a plant???....like on QI with stephen fry?


Will a buzzer go off  :lol


Am i barking up the wrong tree?
[/quote]


Ye you're thinking about the FZ6.


To be fair though you still know infinitely more than me about the fazer & you also didnt fall off last year so you are excused. Big Grin
[/quote]


Really???
I honestly was under the impression they were fuel injected for some unknown reason?
Dunno where i picked that up from then, ha ha?
I s'pose i just tend to concentrate more on the year of my bike.  :lol

"....Engines equipped with [color=rgb(11, 0, 128)]fuel injection[/color] do not require carb heat as they are not as prone to icing - the gasoline is injected as a steady stream just upstream of the intake valve, so evaporation occurs as the fuel/air mixture is being drawn into the cylinder, where metal temperatures are higher...."

I meant well though. :lol
More people are born because of alcohol than will ever die from it.
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#17
Ye seriously


Foxeye same as boxeye.....except it got foxy eyes....& a bigger tank.






Martin-stick around the site it's a good place.once youve diagnosed this or if you feel brave then go to the search bar along the top of the forum & click the search button...,type in "front sprocket nut" & search & fill your boots. 8)
Easiest way to go fast........don't buy a blue bike
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#18
HE RETURNS.
Sorry for the excitement everyone (unlike QI, no alarms, but like QI, no prizes other than a feeling of self-smugness) but it turns out that changing the drive sprockets and chain (or re-adjusting something while I was doing so, the old set was a bit past its last legs) seems to have fixed the issue.
Happy all the way during fast, slow and hard acceleration  Smile


Thanks for all the knowledge and support, now I know to actually ride the thing before making judgement calls!


Apologies again (first big bike, didn't wanna wreck it by riding on a knackered whatever it might've been),


Martin.



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#19
Awesome mate...remember though not to tight with the chain or youll suffer.


& get searching the front sprocket nut saga, you did just change the sprocket nut & tab washer didnt you???


Was it thicker than the old one?
Easiest way to go fast........don't buy a blue bike
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#20
(21-01-14, 10:49 PM)noggythenog link Wrote: Awesome mate...remember though not to tight with the chain or youll suffer.


& get searching the front sprocket nut saga, you did just change the sprocket nut & tab washer didnt you???


Was it thicker than the old one?


Oh no.......  :lol
More people are born because of alcohol than will ever die from it.
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