(11-03-24, 03:20 PM)Frasier link Wrote: Thanks. FYI I didn't use the FZR600 transmission, but the '94-95 FZR600R, which is identical to FZS600 and YZF600R Thundercat
:thumbup
(11-03-24, 03:20 PM)Frasier link Wrote: I cheched all the parts, the shift forks look good, measured to be square, no bend. Shift drum is like new, the bike has 36 000 kms in it. Clutch is ok.Some gear dogs were rounded off unfortunately, but I was able to replace them with donor parts.
Often it's nothing more than bad adjustment, push rod and cable play. The possibility is the clutch push lever assembly and/or ball screw housing are worn. If there's not enough push (it's only mm) the clutch wont disengage properly, the gear will not fully engage and drop out.
Later