(11-03-24, 01:51 PM)Frasier link Wrote: Disassembled the engine, removed the gears. TBH the gear dogs didn't seem too terrible, but if it jumps out of gear what can I do...I was lucky to find a low mileage gearbox from a '94 FZR600R, and combined the best gears into a working unit. The 2nd gear pinion is a b**** to remove and install... Now I wait for some Loctite sealant, then I'll reassemble the engine.Just for my own entertainement, added the costs of necessary parts together, if everything was new. Wow. Good thing that almost everything's available new, but a complete transmission overhaul, some crankshaft bearings, a complete gasket set adds up to the value of my bike, even if every work is done by me.
Jumping out of gear isn't always the gear box it can be a clutch issue. The gear selectors don't wear as such (accept in the extreme) they bend and it doesn't take much, to stop the gear fully engaging and getting jumping out of gear. Also be aware 2nd and 6th gear ratios are different on the FZR600, which will mess up how it accelerates, so make sure you use the FZS600s pinons and gears.
Later