10-08-14, 12:09 AM
Some of you might know that I recently snapped my exup pulley wheel trying to service my seized valve.
![[Image: 4a5e3utu.jpg]](http://img.tapatalk.com/d/14/08/10/4a5e3utu.jpg)
As I can't source one for love, nor money, and being a former engineer, I thought I'd make one myself!
I found some steel plate in my "workshop" and set to work cutting out 3 plates I intended on rivetting together.
![[Image: 6ugute9a.jpg]](http://img.tapatalk.com/d/14/08/10/6ugute9a.jpg)
That's the main one done.
This next one is for the centre of the pulley where the cable lies.
![[Image: edymugu2.jpg]](http://img.tapatalk.com/d/14/08/10/edymugu2.jpg)
And the backplate.
I clamped them all together and drilled the rivet holes.
![[Image: ma8ymy8e.jpg]](http://img.tapatalk.com/d/14/08/10/ma8ymy8e.jpg)
I pinned the lot together, and riveted it up.
![[Image: zenugu4y.jpg]](http://img.tapatalk.com/d/14/08/10/zenugu4y.jpg)
![[Image: qy3u9ete.jpg]](http://img.tapatalk.com/d/14/08/10/qy3u9ete.jpg)
Just needs dressing up.
![[Image: nu2ygudu.jpg]](http://img.tapatalk.com/d/14/08/10/nu2ygudu.jpg)
And here it is fitted to the exup cables ready for the valve to go back in.
![[Image: u3ujy3u4.jpg]](http://img.tapatalk.com/d/14/08/10/u3ujy3u4.jpg)
Backyard engineering at its best!
![[Image: 4a5e3utu.jpg]](http://img.tapatalk.com/d/14/08/10/4a5e3utu.jpg)
As I can't source one for love, nor money, and being a former engineer, I thought I'd make one myself!
I found some steel plate in my "workshop" and set to work cutting out 3 plates I intended on rivetting together.
![[Image: 6ugute9a.jpg]](http://img.tapatalk.com/d/14/08/10/6ugute9a.jpg)
That's the main one done.
This next one is for the centre of the pulley where the cable lies.
![[Image: edymugu2.jpg]](http://img.tapatalk.com/d/14/08/10/edymugu2.jpg)
And the backplate.
I clamped them all together and drilled the rivet holes.
![[Image: ma8ymy8e.jpg]](http://img.tapatalk.com/d/14/08/10/ma8ymy8e.jpg)
I pinned the lot together, and riveted it up.
![[Image: zenugu4y.jpg]](http://img.tapatalk.com/d/14/08/10/zenugu4y.jpg)
![[Image: qy3u9ete.jpg]](http://img.tapatalk.com/d/14/08/10/qy3u9ete.jpg)
Just needs dressing up.
![[Image: nu2ygudu.jpg]](http://img.tapatalk.com/d/14/08/10/nu2ygudu.jpg)
And here it is fitted to the exup cables ready for the valve to go back in.
![[Image: u3ujy3u4.jpg]](http://img.tapatalk.com/d/14/08/10/u3ujy3u4.jpg)
Backyard engineering at its best!