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FZS600 Project. A Bike Called Polly
#15
So with all the smaller jobs out of the way, I had to tackle the engine's apparent dermatitis.


As you can see, the bike had a pretty bad case, lots of white powdery sea with islands of loosely clinging black paint.


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I also noticed that the carb rubbers were pretty badly cracked. But given my good fuel economy and performance coupled with the solid advice I've found from the FOC community I'm not worried just yet. Might get some self emalgamating tape or black silicon to cover over the cracks. Just to make them look nicer if nothing else.


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I attacked the flaky paint and corroded aluminium with a combination of small wire brush attachments on a dremel tool and cordless drill. Plus the short edge of a steel rule for scraping duties without gouging the alu.


As you might expect, this was long, arduous and boring work. So i got distracted by the dull and scratched engine covers. I rubbed off some of the paint and in doing so pulled a thread that just kept unravelling. Before I knew it, I'd polished up all the engine covers. Nothing like a polishing wheel on a high speed drill to aid procrastination from the monotony of wire brushing. It just looked nicer so much quicker!  Big Grin


Anyway, all stripped back with shiny covers. (kind of disguises the scratches from when the bike has clearly been laid down at some point before my tenure. Other symptoms are steadily becoming apparent)


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As the wire brushes smouldered and the drill cooled, I raided the magazine rack and set about masking off the bike as I intended to use aerosol paint to ensure a good finish. No brush marks for me thank you very much.


Looks like a badly wrapped, but still quite fantastic gift. I'd be happy with it on Christmas morning!


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Other side


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I completely removed the generator/alternator/stator cover and stuffed paper into the cavity. easier than carefully taping.




B&Q's Matt black Barbecue paint stepped in for the covering duties on account of it's high temp resistance and no need for a primer.


I wiped the whole engine down with Isopropyl Alcohol to ensure good paint adhesion and got on with it. Lots of very thinly misted coats with 5-10 mins in between and I'm really very happy with the result.


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I think the shiny silver covers really set off the black and vice versa. It's all about contrast darrrrling!


Now I may set a cat among the pigeons here, but I like the semi fake cooling fins on the Fazer and I like them to be silver. BUT, I firmly believe that one of the reasons that the paint seems to just fall off the engine is that the silver fin effect is created by rubbing the paint back to the metal, thus creating an incursion point for moisture, air and all the corrosion related woe that their marriage creates. SO, I painted the edges silver using chrome effect enamel paint. i dipped a firm, flat, cube shaped sponge in the paint and wiped it across the fins in order to only get the vertical face.


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Really happy with the results so far.


Here it is once again, looking much cleaner, with the Rear end of the enigmatic Zephyr and in front of one the most ridiculous bikes ever made! A Triumph Rocket III.




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Messages In This Thread
Re: '01 FZS600 Project, will it ever end?...(no) - by apage16 - 17-10-13, 12:45 AM
Re: FZS600 Project. Part 1 - by apage16 - 25-10-13, 11:04 AM

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