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Ten year overhaul (a lot of newbie questions)
#1
Hi folks

I've owned the same '02 Gen-1 since I bought it as an ex-demo in 2003. It came with a hugger and belly thingy fitted. Total mileage about 15k (I know!). I plan to keep riding it, as I doubt I'd find a better bike.

History: I haven't modified it to date apart from fitting a Scottoiler and Givi kit. It has been dealer serviced annually (I'm useless with spanners) and the EXUP valve has been checked and lubed at my request at each service. So far it has only needed a battery or two replacing, and its only breakdown was due to a dead battery. I don't thrash the engine, but it doesn't get routinely adjusted/checked/topped up/cleaned very often (ever?); I do mostly summer miles, wet and dry. I'm XXL+ size, so the suspension (it's been set up to suit me and seems fine) probably gets well tested.

Current blemishes: bit of bubbling on some of the metal engine detachable cover plates, otherwise it's pretty much rust free, but dirty (still has last year's flies on the screen).

Over the winter, I'd like to have it brought back to "feels like new" or even "feels better than new!" condition ("looks like new" would be nice too, but much less important), and set it up for another 10 hopefully trouble free years. I'm not keen for any mods that might put my insurance up, but am I right in thinking I can now get "classic" insurance on it?

Already on the list (the first five are courtesy of advice already received hereabouts) are:
  • full suspension overhaul/upgrade/replacement (all input on the best route welcome!) (R6 unit ordered from Devilsyam)
  • full brake seal overhaul, with new master cylinders (any useful "improvements" to braking to be made? an aftermarket ABS would be nice!)
  • braided hoses (which are the best? source?) (Hel kit ordered)
  • wiring loom check for corrosion/security/contact
  • louder horn (already ordered!)
  • new chain/sprockets if needed
  • new cables if needed
  • replace rusty bolts/connectors
  • New tyres (I've always had Bridgestones, but is there a better choice nowadays for a sedate, upright, low mileage type rider!?) (Bridgestones ordered)
  • bar riser (type? source?) as my neck now kills me after a few hours
  • heated grips (type/source?) (not going to bother)
  • headlight lighting upgrade (is there one?)
  • comfy replacement seat (type? source? numb arse syndrome worsening)
  • a modest tune-up perhaps, aiming for smoothness, rather than power increase, as I'm definitely no racer or track day god (what and how?)
  • umm... that's all I can think of
Any input from the Group Mind about the best way to proceed would be much appreciated!

Thanks

Colin
“Have you ever noticed that anybody driving slower than you is an idiot, and anyone going faster than you is a maniac?”
― George Carlin
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Ten year overhaul (a lot of newbie questions) - by gasmenace - 01-10-12, 09:43 AM

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