28-06-12, 10:24 AM
Thanks for all the suggestions/questions but I found out what was causing the excess lever movement, it was a combination of the 'spring effect' on the brake seals and half worn pads.
- The spring effect as I understand is - a combination of the pads almost touching the discs and the piston seals grabbing/dragging on the sides of the pistons. This results is the pistons were not allowing me to fully compress/pressurise the system, hence the excess lever play - or some thing like that.
- The pads still had enough meat on them 3-4mm, but apparently bandits unlike Fazers can't deal with worm pads that are still within thier wear limit.