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Clutch Adjustment
#6
(20-02-12, 11:16 PM)Fazbaz link Wrote: You can adjust the lever free-play by removing the plastic bung on the side casing just below where the clutch cable enters the engine. When this is removed you should be able to see a cross-head screw with a locknut.

Undo the locknut (it'll be reet tight btw) and screw the cross-head in or out until you're happy with the amount of play at the clutch lever, nip up the locknut, test, then tighted the locknut fully and re-locate the bung.

HTH... Baz  Smile


NOOOO, don't play with that!

If freeplay is the problem, sort it out at the lever. Less free play will mean a higher biting point (which is actually good if you use 2 fingers for clutch operation, which is also good Smile  ).

Lower nut is tricky and if you're not 100% sure what you're doing, you could cause clutch slippage.



If oil is of good grade and quality, check gear lever at the bottom - is it bent, is it moving like it should (compare with another FZS, or newer Yamaha, not a Honda Smile  )?

If all that's OK, try getting biting point a bit higher (and reducing freeplay as well) at the clutch lever end.

P.S. Problems when shifting from 2nd to 3rd gear could mean gearbox is worn out I think. Not 100% sure though.
Most things done in a hurry need to be done again - patiently.
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Messages In This Thread
Clutch Adjustment - by Fazer Jake - 16-02-12, 08:10 PM
Re: Clutch Adjustment - by His Dudeness - 16-02-12, 11:18 PM
Re: Clutch Adjustment - by Fazbaz - 17-02-12, 12:05 AM
Re: Clutch Adjustment - by Fazer Jake - 18-02-12, 10:27 PM
Re: Clutch Adjustment - by Fazbaz - 20-02-12, 11:16 PM
Re: Clutch Adjustment - by Slaninar - 21-02-12, 11:04 AM
Re: Clutch Adjustment - by dogruff - 22-02-12, 12:57 PM
Re: Clutch Adjustment - by Fazer Jake - 22-02-12, 02:23 PM
Re: Clutch Adjustment - by dogruff - 22-02-12, 03:56 PM

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