In Serbia few of us made them for some 30e a piece. One guy made a design in auto cad and took it to a shop where they have machinery to cut aluminium board into whatever shape / pattern you like using some sonic waves, I'm not sure. It worked nice. Can you do the same in England (or wherever you are). Cutting was the most expensive part and the more of us there were, the cheaper it got. Oh yes, the guy had some equipment to bend the sides at 90 degrees with a cool small slope, without cracks or anything - DIY that part was, no shop.
If you're interested, I could ask the guy to send me autocad drawing of the guard. I made all the measuring and sent it too him and he has the artistic touch. Looks cool, fits bolt on.
Good luck anyway. That was 30e with some 5e shipping in the price.
Here's the pic (haven't got a single on the bike picture of it, sorry):
![[Image: index.php?app=core&module=attach§ion..._id=104050]](http://forum.bjbikers.com/index.php?app=core&module=attach§ion=attach&attach_rel_module=post&attach_id=104050)
If you're interested, I could ask the guy to send me autocad drawing of the guard. I made all the measuring and sent it too him and he has the artistic touch. Looks cool, fits bolt on.
Good luck anyway. That was 30e with some 5e shipping in the price.
Here's the pic (haven't got a single on the bike picture of it, sorry):
Most things done in a hurry need to be done again - patiently.