Author Topic: AIS removal kit (Read 45280 times)

robbo · « **Reply #50 on:** 05 April 2016, 12:06:01 am »

PM sent, arrived today. Well pleased. Big thumbs up, thanks.

stevegixer · « **Reply #51 on:** 05 April 2016, 05:52:18 am »

Quote from: robbo on 05 April 2016, 12:06:01 am

PM sent, arrived today. Well pleased. Big thumbs up, thanks.

No probs buddy.glad I could help

dazza · « **Reply #52 on:** 05 April 2016, 12:12:42 pm »

Mine came too, well pleased, many thanks

stevegixer · « **Reply #53 on:** 05 April 2016, 12:47:37 pm »

Quote from: dazza on 05 April 2016, 12:12:42 pm

Mine came too, well pleased, many thanks

No probs buddy.glad it arrived OK

Fazerjon · « **Reply #54 on:** 15 April 2016, 06:14:44 pm »

I was just wondering, what did you guys use to blank off the coolant outlets on the rad and the thermostat housing? At the moment I've just linked the small hose from the thermostat back to the rad, but I'd rather blank them off. I was wondering if the vacuum caps on the carb rubbers would be OK to blank off the coolant outlets, ie one on the thermostat housing outlet and the other on the rad. Anyone done that?

PieEater · « **Reply #55 on:** 15 April 2016, 07:18:17 pm »

Yup the vacuum caps fit fine I think I paid about £5 for a pair plus a couple of the clips that you use with them. I used a smidge of high temp silicone on the radiator and thermostat spigots then slid the caps on followed by the clips. Looks a lot tidier than the hose which is quite tight if I remember.

Fazerjon · « **Reply #56 on:** 15 April 2016, 07:42:18 pm »

Quote from: PieEater on 15 April 2016, 07:18:17 pm

Yup the vacuum caps fit fine I think I paid about £5 for a pair plus a couple of the clips that you use with them. I used a smidge of high temp silicone on the radiator and thermostat spigots then slid the caps on followed by the clips. Looks a lot tidier than the hose which is quite tight if I remember.

Excellent, thanks for that, I'll order the caps tomorrow

RMT1983 · « **Reply #57 on:** 15 April 2016, 08:42:33 pm »

Quote from: PieEater on 15 April 2016, 07:18:17 pm

Yup the vacuum caps fit fine I think I paid about £5 for a pair plus a couple of the clips that you use with them. I used a smidge of high temp silicone on the radiator and thermostat spigots then slid the caps on followed by the clips. Looks a lot tidier than the hose which is quite tight if I remember.

Any links for these mate???

PieEater · « **Reply #58 on:** 15 April 2016, 09:00:35 pm »

Quote from: RMT1983 on 15 April 2016, 08:42:33 pm

Quote from: PieEater on 15 April 2016, 07:18:17 pm
Yup the vacuum caps fit fine I think I paid about £5 for a pair plus a couple of the clips that you use with them. I used a smidge of high temp silicone on the radiator and thermostat spigots then slid the caps on followed by the clips. Looks a lot tidier than the hose which is quite tight if I remember.

Any links for these mate???

https://www.fowlersparts.co.uk/parts/4171138/fzs1000-fazer-5lv1-2001-080-b/intake

Caps are #3 - 16G-13569-00 (Plug, Blind)
Clips are #4 - 90467-10039 (Clip)

My local Yamaha stealer was cheaper than fowlers.

Just took a quick photo to show them in place

Fazerjon · « **Reply #59 on:** 15 April 2016, 10:44:59 pm »

Nice 1, thanks for the part numbers & photo

robbo · « **Reply #60 on:** 16 April 2016, 10:29:35 am »

Thanks for the photo and part numbers, PieEater. I haven't had time to fit mine yet, but I'll get these parts so will have everything to hand when the time comes.

Fazerjon · « **Reply #61 on:** 19 April 2016, 10:40:33 pm »

Nice 1 PieEater, Ordered 2 x vacuum caps & 2 x clips from Yamaha main dealer, total cost £6.38 happy days! Oh and a small tube of high temp silicone sealer from fleaBay for just under £3! Spot on

Robgosty · « **Reply #62 on:** 08 June 2016, 09:42:04 pm »

Are there any sets of these still available would like to remove AIS but not happy with tapping holes, blanking plugs look much neater
Cheers
Rob

PieEater · « **Reply #63 on:** 08 June 2016, 10:04:54 pm »

Also registering interest on behalf of a mate who has just bought a Gen1 with the dreaded spider still attached.

AyJay · « **Reply #64 on:** 08 June 2016, 10:23:08 pm »

I'm interested! Give me a shout and I might order 2 kits...

stevegixer · « **Reply #65 on:** 09 June 2016, 06:20:45 pm »

Thanks for the pm pie eater.
Only just got back from the TT ille be back in work tomorrow and have a word with my machinist.
Please pm me if you want a set + ille let you know when they are done

stevegixer · « **Reply #66 on:** 10 June 2016, 04:02:38 pm »

PM's received lads.had a word today he should be able to sort them next week .
I will pm you all when they are done

Robgosty · « **Reply #67 on:** 10 June 2016, 06:05:52 pm »

Cheers bud, much appreciated

Timbo · « **Reply #68 on:** 13 June 2016, 08:17:11 am »

Stevegixer

Any chance of a third set please?

Bw

Tim

stevegixer · « **Reply #69 on:** 13 June 2016, 05:18:25 pm »

Quote from: Timbo on 13 June 2016, 08:17:11 am

Stevegixer

Any chance of a third set please?

Bw

Tim
Your name is on the list buddy

Timbo · « **Reply #70 on:** 13 June 2016, 07:58:44 pm »

Thanks!

stevegixer · « **Reply #71 on:** 13 June 2016, 09:54:18 pm »

just to clarify things,
i can only supply the aluminium blanking plugs, they are £13 a set posted,

you still have to get two rubber blanking plugs,
pieEater has used vacuum caps from his local dealer,
( i hope he doesnt mind me sharing his link )
https://www.fowlersparts.co.uk/parts/4171138/fzs1000-fazer-5lv1-2001-080-b/intake

PieEater · « **Reply #72 on:** 13 June 2016, 10:34:25 pm »

Just to clarify for removal of the AIS you need one each of the vacuum cap and clip for the intake stub on carb 4. You will also need a cap for the airbox stub, most likely you will have something laying around the house that can be used for this as it seems to be a common cap size for small plastic bottles / containers, or you could probably get away with duck tape over the hole. I would also recommend using some high temperature silicone sealant with the blanking plugs you get from Steve so you get a proper seal.

don't forget Pats guide, the only difference is that he is using the tap method so you can ignore the section regarding tapping out the spigots but the rest is the same - http://www.cartestsoftware.com/fz1/airinductionsystemremoval.html

The two caps and clips used on the radiator and thermostat that I pictured earlier on this thread are used if you want to remove/bypass the carb heating circuit which is not necessarily part of the AIS removal process but can be done at the same time.

stevegixer · « **Reply #73 on:** 16 June 2016, 06:17:47 pm »

Should be sorted by Monday Tuesday ready for post.
That's £13 a set delivered.pm.s to follow

Timbo · « **Reply #74 on:** 17 June 2016, 02:57:18 pm »

Steve

How do I pay?

Bw