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Come on the Google experts - RD400F Caliper diagram - Printable Version

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Come on the Google experts - RD400F Caliper diagram - Gingernutz - 06-11-11

I'm a bit stuck with the XS400 - it turns out it has an unusual front caliper normally found on an RD400F Daytona - I have two manuals and neither tells you how to take it apart because they describe another type. I've googled until I'm frsutrated but can't find a manual
This is the one on my bike
[Image: 2011-11-06_11-39-05_19.jpg]

Looking at this view the flat head screw in the haynes manual is nowhere to be seen
[Image: 2011-11-06_11-39-01_74.jpg]

Any ideas?




Re: Come on the Google experts - RD400F Caliper diagram - BIG MAC - 06-11-11

Looks very similar to the rd250e caliper if memory serves...equally you sure it isnt the same as the xs250 one?


Re: Come on the Google experts - RD400F Caliper diagram - mickdel - 09-11-11

There's an article on restoring air cooled RD's in Practical Sportsbikes this month.  You'd probably get a good price for that caliper.    If you email the mag,  I'm sure they'll be able to help you.


Re: Come on the Google experts - RD400F Caliper diagram - John Silva - 09-11-11

(06-11-11, 08:49 PM)Gingernutz link Wrote: I'm a bit stuck with the XS400 - it turns out it has an unusual front caliper normally found on an RD400F Daytona - I have two manuals and neither tells you how to take it apart because they describe another type. I've googled until I'm frustrated but can't find a manual
Any ideas?


It looks like a 1980 XS400SG / 1979 RD400F caliper alright.
A good source to check parts is www.cmsnl.com

Front caliper for the 1980 XS400SG is here http://www.cmsnl.com/yamaha-xs400sg-1980_model8757/partslist/E-05.html

You should be able to see all the bolts that hold the caliper together now and be be able to dismantle.  Smile


Re: Come on the Google experts - RD400F Caliper diagram - Gingernutz - 10-11-11

Thanks John, stupidly once I had the diagram I went ahead and started stripping it. Stupidly because the seal kit I got was designed for the wrong caliper - weird though isn't it - hour and a half in the garage and got nothing done except covering my legs in 15 year old dot 3 and I'm happy as a pig in sh*t [Image: bike.gif]


Re: Come on the Google experts - RD400F Caliper diagram - John Silva - 10-11-11

Now you know the right year and model it should be easy to get the right seal kit.

All the best with the rebuild.  Smile


Re: Come on the Google experts - RD400F Caliper diagram - Gingernutz - 13-11-11

Rebuild complete whilst drunk and only one piece left over - wonder where that washer was meant to go. Will bleed them in the morning - fully expect brake fluid all over the shop :b


Re: Come on the Google experts - RD400F Caliper diagram - Gingernutz - 13-11-11

Coming along nicely - at least cosmetically

[Image: 2011-11-13_16-06-18_144.jpg]