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Clutch biting point issue, worn clutch basket? - Printable Version

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+--- Thread: Clutch biting point issue, worn clutch basket? (/showthread.php?tid=79726)

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Re: Clutch biting point issue, worn clutch basket? - Hugh Mungus - 05-06-18

Sounds like the cheap levers to me.
The only way to know for sure is to swap the clutch lever back and see if the problem occurs immediately.


Re: Clutch biting point issue, worn clutch basket? - b1k3rdude - 07-06-18

(05-06-18, 06:52 PM)unfazed link Wrote: Check the pivot hole in the old lever you removed and see if it has elongated.
Hole was fine
(05-06-18, 06:59 PM)Hugh Mungus link Wrote:
  • Sounds like the cheap levers to me.
  • The only way to know for sure is to swap the clutch lever back and see if the problem occurs immediately.
  • Theap, but the only issue can see with them is that the lever dimensions are off, as in the lever is too close to the bar depending on the span/cable adjustment.
  • See my post above, better span adjustable levers have pretty much fixed the issue, so I dont need to waste time swapping the oem lever back.
@Gnasher, I should also mention I have canted the lever assy up a tad so it makes grabbing the lever a bit easier.



Re: Clutch biting point issue, worn clutch basket? - Gnasher - 08-06-18

Glad you sorted it mate  Smile


It's rare FZS1000's clutches fail with normal use, these adjustable levers are often a source of problems  :thumbdown


Re: Clutch biting point issue, worn clutch basket? - b1k3rdude - 08-06-18

(08-06-18, 09:17 AM)Gnasher link Wrote: these adjustable levers are often a source of problems
I have medium or size 9 hand and I find the position and biting point of the stock lever to combersome for commuting, so I need span adjustable - I just dont want to be paying £££ for a pair of these fucking things like seems to be the case most of the places I looked. Even the 'better' one I have now from memory cost me £65 second hand off a fellow foccer.

Just which there was a comprehensive review/compare of some of the various makes..


Re: Clutch biting point issue, worn clutch basket? - NorthWestern - 08-06-18

I bought a Chinese copy of this:

https://www.t3-racing.co.uk/products/brembo-style-clutch-lever

Was £15 delivered.  Put 30k miles on with it, no issues and was adjustable, levers feel really nice etc.  Matched the master cylinder I had too!  The only downside is there is no provision for a switch so I just bridged it.

Edit: just looked and you can now get them for £11.  They do say they come with a switch (mine didn't) but it looks like they have put the switch in the threaded span adjust hole.  So you can either have a switch or the ability to adjust the span. I left mine std, was better than stock lever for reach.


Re: Clutch biting point issue, worn clutch basket? - slappy - 08-06-18

When I had my gen1 1000 I fitted an adjustable span clutch lever from a Kawasaki 900 ninja.
It was cheap to do and looked " factory",  I am fairly sure a few other people had done it before me and I just copied them, you had to use the Kawasaki perch as well.


Remembered now it was the clutch lever from a Kawasaki ZX9 , C1 or C2 model.


Re: Clutch biting point issue, worn clutch basket? - b1k3rdude - 15-06-18

Well it turns out its not completely gone or fixed, which is when I realised two things -
  • I am and have always run heated grips, and these are larger in diameter than stock grips.
  • I am and have always use foam lever covers.
I am guessing that the two combined directly effect the span distance, so that my size 9 hands are unable to allow for enough lever-throw. But I also think that there is also some wear on my clutch basket fingers (I'm going to check if I have a spare clutch cover gasket), which when added to the above means everything is right on the point of giving enough and not giving enough disengagement of the clutch plates.