Date: 03-03-21  Time: 12:24 PM

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Messages - Falcon 269

Pages: [1] 2 3 ... 75
1
Fazer 1000/FZ1 corner / Re: Won't start, with loud bang's
« on: 01 March 2021, 08:27:57 AM »
My first checks would be (after the earth connections) the ignition switch and the Run/Stop switch.  Flush the ignition switch with contact cleaner.  Check all the wiring running to both switches, looking for signs of failure.

The bang is unburnt fuel in the exhaust suddenly igniting as the sparks come to life.  I don't think it's fuel-related.

2
Fazer 1000/FZ1 corner / Re: Gen 1 top end rebuild
« on: 24 February 2021, 03:21:38 PM »
I knew I remembered something Ivan posted about this on the US FZ1OA forum years ago:

07-31-2012, 01:20 AM
Using the R1 race gasket will give a compression ratio around 13.3-1.... this will still run well on 93 octane pump gas.

The FZ-1 stock gasket is appx .032" thick and the R1 race gasket is .020".

Using the R1 stock gasket will give 12.4-1 compression...

Lowering the head (using a thinner gasket or milling) will cause the cams to need to be re-degreed due to adding more slack in the cam chain.... the FZ-1 has slotted sprockets, so no need to buy a set.

This is the easiest way to increase compression... for the rpm range that this engine runs, the added compression will not cause the powerband to end early.

Using the gasket and setting the cams to 107in/101ex will give great results... using 105in/100ex will give better midrange at the expense of some top end.

Stock cam timing is 105/105...

105 on the exhaust doesn't really add any top end as compared to 100ex, but costs some midrange.... this is another area that this engine is detuned.

The good power cam timing window for 5 valve Yamahas is pretty narrow...

Increasing compression will give more power across the entire rpm range, but in order to make the most increase across the range, an ignition module becomes necessary as well as re-degreeing the cams.

A Yosh full system is a necessity as well due to the need for the longer header tubes to make the midrange.

Might as well clean all the valves and replace all the valve seals while you are in there.


Ivan

Original thread here:  http://www.fz1oa.com/forum/forum/fz1-fazer-owners-association/exhausts-carburetion-performance/gen-2-exhausts-fueling-performance/126444-squish/page2

If you join that site and do a search using 'R1 head gasket' as the search words, you will find quite a few performance-related threads which should answer your question.

3
Fazer 1000/FZ1 corner / Re: Gen 1 top end rebuild
« on: 24 February 2021, 03:05:37 PM »
IIRC, if you fit an R1 head gasket you can gain benefits by tweaking the valve timing slightly.

Not sure about the 4XV cams but I bet there's something on't t'internet about it somewhere. :)

4
Fazer 1000/FZ1 corner / Re: Fitting Ivan`s jet kit
« on: 21 January 2021, 08:35:38 AM »
I know for sure that there's no jet kit installed. I've cleaned the carb's and everything looked original. I also live in the Netherlands and as far as i know there aint many ivanized fazers over here. I'm not affraid to work on the carb's or engine and i actually like to take things apart. I will order the mb kit and with all the instructions on this forum i guess it will all be alright. Thank's for the reactions and Mike, if i mess things up may i ask for your help?


OK, good to know what you're dealing with.  Yes, MB kit definitely the way to go since you already have the air filter and less restrictive end can.


Just PM me if you need any assistance.  And don't stress about removing the carbs - it's actually quite easy.  The trick is to make sure you have sufficient clearance between the back of the carbs and the airbox stubs.  You get this by pulling the EXUP cables out from between the airbox and the frame.  There's a few other tips that are covered in the stuff you've probably found online already.  Good luck. :)

5
Fazer 1000/FZ1 corner / Re: Fitting Ivan`s jet kit
« on: 20 January 2021, 08:34:57 AM »
Good evening, i'm planning on ivanising my 03 fazer, can  anyone tell me witch one i should get. My bike has a pipercross airfilter and an leovince sbk slip-on exhaust. Do i need the slip on kit or is the mb kit also possible.


Are you confident the bike hasn't already been fitted with one of Ivan's kits?


I fitted several hundred to bikes owned by members of this forum over the years and I typically used Pipercross air filters in the process.  Based on the number of Gen 1 Fazers sold in the UK, there's a one in seven chance that I may have worked on your bike.


Simple ways to check include removing a carb top and inspecting the slide spring - if it's been cut and folded at one end, that's a solid indication the carbs have been worked on.


You could also remove the air filter lid and see if that has been modified, too.


As for 'is it worth it?', I think you would have several hundred very positive 'yes' responses if you could contact the owners of all the bikes I modified for them. :)

6
Fazer 1000/FZ1 corner / Re: Fitting Ivan`s jet kit
« on: 07 December 2020, 09:36:46 AM »
Simple. :)

Turn the screws in fully until they just seat, then back them out 4 & 1/4 turns. 

Haynes manual would only give stock settings anyway, so not relevant for the Full Monty install.

Ivan himself says 4 & 1/2 to 5 turns out but I found that made the idle mixture a bit too rich.

7
Fazer 1000/FZ1 corner / Re: Fazer 1000 exup
« on: 28 September 2020, 07:27:52 AM »
Hi and welcome. :)

Which bush is stuck?  The one inside the EXUP housing at the far end of the valve, or the bush that fits in the EXUP cover?

In either case, provided that the valve spindle rotates freely in the bush without excessive freeplay, it's not matter for concern.  Just slather it in copper grease when you reassemble it and call it good.

8
Fazer 1000/FZ1 corner / Re: Ivan slip on kit bypass holes
« on: 22 September 2020, 07:31:22 AM »
Missed this earlier, sorry.


Two options with Ivan's kits and stock headers:


Fit Slip-On kit and keep stock silencer or fit aftermarket end can.  The latter will give around 128bhp with no other mods.  The stock silencer will give less peak bhp but the midrange gains and smoother throttle response from idle will be the same.


Fit MB kit and aftermarket end can.  You will also have to modify the airbox lid, fit a performance air filter and profile the intake stubs.  This combination is what is know as the Full Monty.  Will give up to 136bhp on a good engine, maybe more if you're lucky.


You should not fit an MB kit without the other mods and certainly not with a stock silencer.


Hope this helps. :)

9
Fazer 1000/FZ1 corner / Re: Ivan slip on kit bypass holes
« on: 09 September 2020, 02:04:29 PM »
Replied by PM yesterday. :)


Here's what I wrote in case anyone else is wondering:


You can enlarge the second hole but it makes very little difference to performance and tends to make the mixture a little too rich at part throttle.  Also, it's more difficult to get at the rear hole, so overall it is easier and just as effective to enlarge only the middle hole.The Slip-On kit has 122.5 main jets, the MB kit (used for Full Monty) has 127.5 mains and a different needle profile.  The MB kit is designed to flow more fuel to work with less restrictive full system exhausts.  However, with the appropriate mods to the inlet rubbers and airbox lid, it works very well with the stock headers and a less restrictive end can.Hope this helps. Mike

10
Fazer 1000/FZ1 corner / Re: is my gen 1 running rich
« on: 15 August 2020, 09:10:04 AM »
I'm still checking in from time to time but currently rather preoccupied.  Father had a stroke back in April and we're over in the UK caring for him since his discharge from hospital.

The pilot jet, needle and main jet influence on fuelling is cumulative rather than separate.  As the throttle is opened, the needle profile and main jet size take precedence but fuel still flows through the pilot jet and the idle mixture screw setting still has some influence on the a/f ratio at mid-full throttle.

I found that if you tend to ride mostly on part-throttle and keep the revs below 6-7k rpm then the plugs will be more likely to show blackish and there will be some sooting around the exhaust outlet. 

Although Ivan recommends 4.5 - 5 turns out on the mixture screws, I settled on 4 - 4.25 turns after a few years of doing his kit installations.  Ivan also says it's optional to enlarge the second bypass hole.  I favoured just enlarging one hole - it didn't seem to make any difference on performance but reduced the tendency to run too rich at idle.

While plug colour is a guide to fuelling, it doesn't tell the whole story.  Anyone who remembers doing plug chops on 2-strokes will understand what I mean. :)

The plugs in the OP's photo are much like mine were and I would call them typical of a Full Monty installation.  You could spend time and money on a dyno trying to fine tune the mixture screw setting but I suspect it would make only a marginal difference.  Is it worth the hassle and cost to strive for an ideal a/f ratio at the very bottom end of the rev range/throttle position?  I don't think so. :)

Cheers!

Mike

11
Fazer 1000/FZ1 corner / Re: EXUP Eliminator Plug and Play any good?
« on: 17 June 2020, 05:25:59 PM »
Gaz,

Hi and welcome. :)

I've got the Yamaha Workshop Manual in pdf form.  It shows all the cable and wiring loom routing.  It's a 16Mb size document so I could e-mail it to you, I think.

If you'd like it, please PM me here with your e-mail address and I'll fire it off ASAP.

12
Fazer 1000/FZ1 corner / Re: clock lights
« on: 15 June 2020, 09:29:05 PM »

13
Fazer 1000/FZ1 corner / Re: Clock rings
« on: 15 June 2020, 04:50:14 PM »
Oh... I may have misread that 🤔😉😂


Indeed.


Always make me wonder when folk can instantly find links to things like that.


Bookmarked, maybe ... ? :D

14
Fazer 1000/FZ1 corner / Re: Can’t let go, good or bad?
« on: 06 June 2020, 09:14:17 PM »
Morris Ringfree ... that's the stuff.  High detergent content, great for keeping the rings ... err, free. :D

Pretty good around that other Ring as well. ;)

15
Fazer 1000/FZ1 corner / Re: Can’t let go, good or bad?
« on: 05 June 2020, 04:34:24 PM »
Doc still recommending 2000 mile oil changes on the FJ, using an old-style mineral oil, the maker of which escapes me now?

He was very helpful to me with Fazer suspension advice back when I lived in Bristol. Top bloke! :)

16
Fazer 1000/FZ1 corner / Re: Can’t let go, good or bad?
« on: 05 June 2020, 07:54:33 AM »
Love it ... thanks for posting the photo.  Like you said, arm chair comfort, lovely low centre of gravity and a brilliant motor.  Mine was standard but I still miss it. 

I guess you're an FJ Owner's Club member? :)

17
Fazer 1000/FZ1 corner / Re: Can’t let go, good or bad?
« on: 04 June 2020, 06:33:11 PM »
Update, modded FJ1200 ... ooh, that's got to be nice. :)

18
For Sale & Wanted / Re: Fazer FZS 1000 Goodies and Spares Sale
« on: 01 June 2020, 08:59:38 PM »
I'm sorry to disappoint but the hugger is already spoken for.  However, if the deal falls through for any reason, I'll let you have first refusal.


For everyone who's been so patient waiting for me to appear back in the UK with a van load of goodies, thank you.  I'm hoping to make the journey now some time towards the end of this month and will be getting in touch with you all to confirm that you still want the parts and to sort out shipping/payment details when I get to Cornwall.


More from me then. :)


Cheers!

Mike

19
Fazer 1000/FZ1 corner / Re: Fork noise
« on: 10 May 2020, 11:31:33 PM »
Can't really tell much from the video.  However, I've had similar in the past but it turned out to be the pads moving in the calipers.  Pull the brakes on really hard and repeat the bounce test.  Also, try testing by bracing the front wheel against a wall or similar to avoid having to use the front brake at all.

20
For Sale & Wanted / Re: Fazer FZS 1000 Goodies and Spares Sale
« on: 06 May 2020, 05:52:35 AM »
Hi, the double bubble screen is spoken for but I'll put you down as first reserve. 


I'm still hoping to make it over to the UK this summer, subject to travel restrictions, of course.


Once I know when, I'll be contacting everyone who has said they would like items from the list direct to check whether they still want them.  We can then work out the shipping arrangements and so on.


Thanks to everyone for their patience and understanding. :)

21
Fazer 1000/FZ1 corner / Re: Gen 1 Refurb? Or Replace?
« on: 01 May 2020, 08:46:47 PM »
Looks so good.  Great job. :)

22
Fazer 1000/FZ1 corner / Re: Clutch and Brake lever?
« on: 28 April 2020, 04:49:45 PM »
I have a pair of shorty Pazzo levers for sale.  Very comfortable, particularly if you have smaller hands.

I also have Chinese adjustables on my R1.  They look/feel slightly chunkier than the Pazzos but work fine and have lasted well.  Polished alloy finish so no anodizing to fade.

23
Fazer 1000/FZ1 corner / Re: Rear suspension parts
« on: 28 April 2020, 04:46:55 PM »
Marksman for the bearings but you will need to get the spacers from Yamaha.  Try Fowlers online - there's a parts fiche on the website.

As others have said, possible to replace everything and still have a little vertical freeplay.  I seem to recall some owners torquing everything up with the rear wheel on the deck.  You'd think that having it hang down freely on the centrestand would achieve the same effect, using gravity to pull the freeplay down instead but might be worth considering.


24
Fazer 1000/FZ1 corner / Re: Belly pans?
« on: 14 April 2020, 01:31:09 PM »
I have an MBD belly pan for my Gen 1 but it isn't currently fitted.  It's made in Germany and is good quality.  Mounting is quite clever, using internally threaded bosses that replace some of the sump bolts.  Makes it quick and easy to remove for exhaust cleaning and EXUP maintenance.

I think you'll find most belly pans require removal for EXUP access.  Likewise, they can't keep crud off the lower part of the headers and arguably make them more difficult to clean on a regular basis. 


25
Fazer 1000/FZ1 corner / Re: FZS 1000 Headers?
« on: 13 April 2020, 10:38:33 AM »
Double-walled, I believe.  Definitely stainless.  Not the greatest quality but will stay in good nick for years if cleaned and polished occasionally.

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