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Fazer 1000/FZ1 corner / Re: Exup valve. What noise does a loose one make?
« on: 05 October 2021, 10:04:35 am »I know that you have probably already checked this, but have you made sure the the spring washers on the disc bobbins aren't tired, and the noise is the disc jiggling on the carrier. I had a ZZR600 that did exactly what you describe, and it was the spring washers on the bobbins which had just lost their "Spring".
I think that's exactly what has happened. I've been looking on various forums and it seems the R1 and FJ1300 with bluespot calipers suffer with the same problem. The general consensus was that it's normal, but after cleaning up the calipers (I noticed that one piston was slow to move on each of them) the noise is much less on one than the other. One post mentioned that replacing the spring clip with an 06 R6 caliper fixes the rattle. I think it's a case of the tolerances and wear adding up to allow movement and the rattle.
It's a shame that I didn't track this down whilst the bike was I the road as it's SORN’d now or i’d have thought to touch the brakes to see if the noise disappeared.
As it's such an easy replacement I’ll probably just clean and lubricate everything and see if that fixes it. If not I’ll start swapping things.