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FZS600 Fazer / Re: Rear caliper pin rounded!!!
« on: 25 June 2019, 12:57:38 am »
You could split the caliper in half and turn the pin out with a vice grip
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Is it easily done with engine in the frame still or best to drop it out first?Leave it in. If you wanted to do a proper job you could take it out and spray it but it's a lot of work.
Thanks for your reply.I think you've done enough to rule out spark. If giving it some choke improves running at idle and low revs to me that sounds like the pilot circuit is blocked in carb 3. You could try turning the mixture screw out a 1/4 or 1/2 turn on carb 3 and see if that improves things. That would probably only be masking the problem not fixing it but if doing that improves things that would give you clear evidence that the problem is a blockage in the pilot circuit
I was just wondering if the symptoms on their own are indicative of a basic problem. I have done some investigations of my own.
I have historically not had to use choke much at all on this bike but I I try to start with no choke now the cylinder 3 does not fire at all. It starts smoothly on choke and runs fast. I put the choke in pretty quickly after starting off.
I know it is cylinder 3 as the down pipe is colder or completely cold if I start with no choke. Have got new plugs. Sparks seem good. Swapped coils etc, always cylinder 3. Swapped over the two leads which fire at the same time. Re prepared the lead ends.
I have cleaned carbs thoroughly including transfer lines and replaced bits on carb 3.Basic kit with new O rings gasket and float valve. Float in good condition.
I have done compression test and cylinder 3 is down but still over 100 psi. I am thinking that it may be valve clearances or sticking valve? Would this cause this intermittent fault?
When I run out on an open road all down pipes are the same temperature and it runs smoothly even at low revs.
I printed out DUDE'S instructions...even on paper they are pretty confusing...I got a good laugh out of that Someone did a proper hack job on that loom! If you want everything back to original you could always take the cowards way out and buy a used loom off ebay. It would be plug and play as long as all the factory connectors are intact, no head scratching required. They're fairly cheap too. Just make sure it's the correct loom
Has he been INGESTING some MIND ALTERING substance......???