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Bikes, Hints'n'Tips => FZS600 Fazer => Topic started by: Mike @ Bristol on 12 November 2012, 08:09:12 pm

Title: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Mike @ Bristol on 12 November 2012, 08:09:12 pm
Hi all,  I was a member of the old FOCU site but I just re registered at this new one (good job btw).

Anyway a few  weeks ago I went into the back of somebody at a junction at about 10 - 15 miles an hour. I only have third party, fire and theft  for money saving purposes (never again).  After I hit the car,the bike went down heavily to the right causing more damage.

I live in Bristol and I asked Bristol Kawasaki to give me a quote for parts which came to £1822, not including labour.  However, they just gave me a long list of expensive parts needed (see below).

(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/SCN_0002.jpg)

I asked them if they knew a breakers that might be interested who offered between £200 - £250. The bike milage is around only around 18,000 miles.

I'm not mechanically minded and have no idea about ordering 2nd hand/aftermarket parts and fitting them. I'm hoping I won't need to replace all these things, and the ones that do can be sourced second hand.

I really don't want to lose this bike but I have no mechanic/biker mates to ask for help. I have a car to see me through the winter so am not in any urgent need to get it repaired.  Is there anyone out there willing to help me get this lovely bike back on the road at an affordable price? 

Thanks for reading.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: His Dudeness on 12 November 2012, 09:09:48 pm
someone's breaking a 600 in the for sale section so get over there quick. most of that looks like handy bolt on type stuff but your post doesn't really indicate what damage has been done to the bike. have you got a pics of the bike as it stands now?

it's markbubble http://foc-u.co.uk/index.php/topic,5190.0.html (http://foc-u.co.uk/index.php/topic,5190.0.html)
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Dave48 on 12 November 2012, 09:19:47 pm
Have you asked them to check frame alignment?
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: unfazed on 13 November 2012, 12:02:52 am
Post a few pictures of the damage, many of the parts listed are available second hand. Fazerspares in Bristol have many good quality spares. There are plenty on Ebay also. If you post the pictures many here can give good advice.
Thay have included the top and bottom yolk, did they check the frame. Generally the frame is fairly tough and a 10 to 15 mph is unlikely to twist it as the forks are soft enough to take the shock and bend with out transferring it to the frame.
 
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: darrsi on 13 November 2012, 12:45:02 am
http://www.fazerspares.com/ (http://www.fazerspares.com/)


Also, Deefer666 who posts on here, Fazer breakers, , 07887 854614


Forget original parts for now, 2nd hand will do okay!
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: noggythenog on 13 November 2012, 01:51:56 pm
Hey mike,sorry to hear about the crash but the main thing is you are still biking,


I wonder have you had any thought how long youd likely keep the fazer?, if the fazer is the bike for you then you could always buy another one coz theres some real bargains out there,say 1000 quid area,then keep the damaged bike for all your future spares needs,i know it's expensive now but could save you money over the course of the bikes life,


Ive been toying with the idea because i cant see me ever getting rid of the fazer,


Depending on what you come up with i may even be prepared to give you a little bit more than what the breakers offer you but id need to check what parts are the same on the 98-99 and my 01 and also depending how good your bike is etc, its another option anyway.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Fazerider on 13 November 2012, 02:50:29 pm
You should be able to acquire everything you need for about a third of the price Fowlers are quoting.
Things like the exhaust can, fairing, steering head bearings are readily available from aftermarket manufacturers for a fraction of the OEM price. The rest you should be able to pick up second-hand, I see there's a complete upper/lower yoke listed on Ebay at £34 right now, for example.
Intact front forks will take a while to find, but they do come up from time to time and it's not like you'll be missing a lot of great biking weather for the next 4 months.
If there isn't a local, mechanically competent foccer you can persuade to help you get the bike back together with a promise of food and beer, you can always ask your local dealer to do the job... so long as the parts you supply are clean and undamaged they won't object.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: cnw180 on 13 November 2012, 03:55:01 pm
Difficult choice.


Even if you could get the parts cheaper, you'd still be spending, say 4 - 500 quid on bits with all that damage. Labour adds more and is usually the killer. Please do post pictures as this will help assess the damage. The upper fairing may be repairable if it's just cracked, saving quite a bit.


The other option is to buy a year 2000 fazer for around a grand and sell yours for scrap. You'll end up spending the same overall i'd guess. To be honest i'd go for this option, unless the damage is light.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Mike @ Bristol on 13 November 2012, 10:05:01 pm
Thanks a lot for for all your reply's, it's reassuring to hear that a lot of money can be saved on second hand parts.

There's no frame damage. Updated post with pics:



(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0119.jpg)

(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0109.jpg)
Steering stopper broken, where my finger is pointing.
(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0108.jpg)
Closer pic.
(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0096.jpg)
(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0086.jpg)
Something looks missing from the centre stand, i don't remember it looking like that.
(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0078.jpg)
(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0073.jpg)
(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0071.jpg)
(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0070.jpg)
Bent Forks.
(http://i938.photobucket.com/albums/ad224/charlienbrown/Bike%20repair%20list/IMG_0115.jpg)
A couple of holes in the exhaust.


Cheers for the help. 
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Mike @ Bristol on 18 November 2012, 05:23:47 pm
updated with pics above ^^
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: phillywilly on 18 November 2012, 05:37:42 pm
half the things that yamaha dealers have quoted you for ,you dont really need replaced anyway cos alot of it is cosmetic,like the end bars ,ect,ect
get a few prices from links on here for breakers for the obvious essentials, i.e fairing , forks but if it was me ,- i could live with a scratched end bar ,cam cover ect,
you could be back on the road for £500 ,and your bike has done such low mileage it would be a sin to use it for spares (my opinion only ) ;)
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: unfazed on 18 November 2012, 07:09:46 pm
All that you have shown is easily repairable
Fender and fairing are easily repairable by a competent panel beater using plastic welding and repainting.
Indicator is just pushed in and is a common problem on any fazer that falls over.
Forks look like they can be straightened easily by a good machine shop.  It is wise to give the machine shop the forks, yolks and wheel spindle to ensure they all line up. Stop can be welded when all the above are off. You probable may not need frok seals if your lucky.
The bar end is cosmetic and if necessary can be painted.
The only things you definetly need to buy are the brake lever and mirror.
Stand is fine the sloped bit at the front is normal
Hole in Exhaust is a drain hole and is on all fazers
As Phillywilly says should cost around the 500 mark
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: mtread on 18 November 2012, 08:28:17 pm
I use this plastic welder http://www.sudden-impactuk.com/ (http://www.sudden-impactuk.com/) Superb, and make 'as new'. East London a bit far for you though.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: John Silva on 18 November 2012, 09:34:23 pm
Sorry to hear of your woes.
The worst damaged is to the yolk and forks everything else is minor.

I have heard and seen great work from Ace of Sprays (http://aceofsprays.co.uk) based in Bristol in bike painting and plastic panel repair.

Im also in Bristol so if ya need a helping hand I will see what I can do.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: DryRob on 19 November 2012, 11:28:48 am
are they really charging £30 for stickers?  :eek

Back on topic you look like you've had a touch of luck as most of that looks cosmetic and you've got plenty of time to sort it out. Glad to hear you've not been put off biking by this.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Fazerider on 19 November 2012, 03:04:09 pm
I was expecting to see pictures of a much more badly damaged bike than you have there. Judging by the list of spares Kawasaki Bristol thought necessary I can only assume they hoped to persuade you to accept a measly sum in part exchange for a new ZX-6R or something.

I agree with pretty much everything that's been said already, with the possible exception of the centrestand. It looks to me as if it's lost most of the foot on the right hand side which will make it harder to use because the bike will tend to tip away from you.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Devic on 19 November 2012, 04:08:32 pm
I can't believe that they wanted to charge for a new exhaust, professionals so they must have known that was a drain hole I got 3 on mine or maybe 2, on the can and connector pipe.

Just bookmarked that Fazer spares site as well can't believe the price of some of it on there.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: unfazed on 19 November 2012, 06:58:31 pm
To put your mind at rest,  if your stand is like this picture it is normal. :eek
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Mike @ Bristol on 19 November 2012, 07:41:56 pm
Thanks all for your replies, and thanks unfazed for uploading that pic of the centre stand, mine's exactly the same so that's good news.


Thanks for the link to Ace of Sprays John, i think i'll try and source second hand fairings though as it might be the cheaper option?


I think it would be a wise idea to find a machine shop to get the forks, yolks and wheel aligned like unfazed recommended, are there any places in or near Bristol that come recommended?



I was told that the muffler was damaged, but i'll give them a ring tomorrow and find out exactly what it was they found wrong.


As much as i'd like a ZX6R, i love this bike too much  :rolleyes
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: unfazed on 19 November 2012, 08:52:29 pm
Your welcome Mike,  I cannot understand why Bristol Kawasaki choose to let you think the bike could not be repaired at a reasonable cost, it looks like an insurance quote to financially write of the bike. Appears to me  to be an ulterior motive for trying to convince you to sell the bike cheaply to them or a known breaker. Judging by the pictures you have posted, the bike is exceptionally clean. Looks like it is garaged and has not seen much bad weather.
Most bikes have front end damage and the fairing takes the impact even if they fall over therefore making good second hand fairings as rare as hens teeth. Post a picture of the right hand side of the bike focusing on the exhaust. Usually there are scuff marks consistant with a fall on the right side. At the moment there are 5 standard exhausts available on Ebay (3 look in excellent condition) ranging in price from £20 to £70
Maybe it is time to buy a manual, some basic tools and a torque wrench and strip the bike yourself. You could get some help to put it back together
Maybe there are some Foccers in or around Bristol who are more helful than Bristol Kawasaki.
 
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: John Silva on 19 November 2012, 09:28:06 pm
I think it would be a wise idea to find a machine shop to get the forks, yolks and wheel aligned like unfazed recommended, are there any places in or near Bristol that come recommended?

Ask these guys at Morpheus motorcycles Unit 11, 217-227, Two Mile Hill Road, Kingswood, Bristol. tel 0117 9675755
If these guys dont do it then they will know somebody that will.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: trudd on 19 November 2012, 11:19:05 pm
Mike,


I'm in Bristol too and have spanners and a van so if I can help then just shout.


Cheers
Tony
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Dead Eye on 20 November 2012, 12:07:38 am
I think it would be a wise idea to find a machine shop to get the forks, yolks and wheel aligned like unfazed recommended, are there any places in or near Bristol that come recommended?

Ask these guys at Morpheus motorcycles Unit 11, 217-227, Two Mile Hill Road, Kingswood, Bristol. tel 0117 9675755
If these guys dont do it then they will know somebody that will.

+1 to this

Morpheus were fantastic for me every time I went in, very nice and helpful chaps there and easy to have a chat with :)
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: xlewisbdx on 20 November 2012, 12:50:24 am
Here is a fairing brand new.   http://www.ebay.co.uk/itm/Yamaha-FZS600-FZS-600-Fazer-Front-Nose-Fairing-1998-1999-2000-2001-/350637918622?pt=UK_Motorcycle_Parts&hash=item51a3a6099e (http://www.ebay.co.uk/itm/Yamaha-FZS600-FZS-600-Fazer-Front-Nose-Fairing-1998-1999-2000-2001-/350637918622?pt=UK_Motorcycle_Parts&hash=item51a3a6099e)

Set of Mirrors R6 ones   http://www.ebay.co.uk/itm/Black-Pair-Mirror-YAMAHA-YZFR1-YZF-R1-01-03-YZF-R6-YZFR6-01-02-FZS600-FAZR-00-01-/260945303063?pt=UK_Motorcycle_Parts&hash=item3cc18d5617 (http://www.ebay.co.uk/itm/Black-Pair-Mirror-YAMAHA-YZFR1-YZF-R1-01-03-YZF-R6-YZFR6-01-02-FZS600-FAZR-00-01-/260945303063?pt=UK_Motorcycle_Parts&hash=item3cc18d5617)


Brake Lever   http://www.ebay.co.uk/itm/Brake-Lever-Yamaha-FZS600-YZF600-R6-YZF-R6-YZF-R1-/300577877044?pt=UK_Motorcycle_Parts&hash=item45fbd66c34 (http://www.ebay.co.uk/itm/Brake-Lever-Yamaha-FZS600-YZF600-R6-YZF-R6-YZF-R1-/300577877044?pt=UK_Motorcycle_Parts&hash=item45fbd66c34)


It's up to you what bar ends you want   http://www.ebay.co.uk/sch/i.html?_nkw=yamaha+fzs600+bar+ends&_sacat=0&_odkw=yamaha+fzs600+brake+lever&_osacat=0&_from=R40 (http://www.ebay.co.uk/sch/i.html?_nkw=yamaha+fzs600+bar+ends&_sacat=0&_odkw=yamaha+fzs600+brake+lever&_osacat=0&_from=R40)


Here is a mud guard, just spray it black   http://www.ebay.co.uk/itm/Yamaha-FZS600-FZS-600-Fazer-Front-Mudguard-Fender-1998-1999-2000-2001-/400320313438?pt=UK_Motorcycle_Parts&hash=item5d34f3385e (http://www.ebay.co.uk/itm/Yamaha-FZS600-FZS-600-Fazer-Front-Mudguard-Fender-1998-1999-2000-2001-/400320313438?pt=UK_Motorcycle_Parts&hash=item5d34f3385e)



Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: darrsi on 20 November 2012, 01:05:36 am
You did good there Lewis, fair play to you......
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: xlewisbdx on 21 November 2012, 01:17:45 am
You did good there Lewis, fair play to you......


People have helped me on here, I am just trying to return the favour  :)
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: 2old2boogie on 21 November 2012, 05:18:43 pm
Some of those prices are laughable. £539 for a 'muffler'! Yeah right!
Here is a link to a new upper fairing (in primer) for £139. ;)
http://www.ebay.co.uk/itm/Yamaha-FZS600-FZS-600-Fazer-Front-Nose-Fairing-1998-1999-2000-2001-/400320312784?pt=UK_Motorcycle_Parts&hash=item5d34f335d0 (http://www.ebay.co.uk/itm/Yamaha-FZS600-FZS-600-Fazer-Front-Nose-Fairing-1998-1999-2000-2001-/400320312784?pt=UK_Motorcycle_Parts&hash=item5d34f335d0)
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: xlewisbdx on 22 November 2012, 02:01:15 am
Some of those prices are laughable. £539 for a 'muffler'! Yeah right!
Here is a link to a new upper fairing (in primer) for £139. ;)
[url]http://www.ebay.co.uk/itm/Yamaha-FZS600-FZS-600-Fazer-Front-Nose-Fairing-1998-1999-2000-2001-/400320312784?pt=UK_Motorcycle_Parts&hash=item5d34f335d0[/url] ([url]http://www.ebay.co.uk/itm/Yamaha-FZS600-FZS-600-Fazer-Front-Nose-Fairing-1998-1999-2000-2001-/400320312784?pt=UK_Motorcycle_Parts&hash=item5d34f335d0[/url])



Already linked him to it :P
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Lawrence on 23 November 2012, 12:18:22 pm
That's not so bad, even with the damage it's in better nick than mine  :rollin
 
Fwiw my steering stopper is broken in the same way (only the other side), I just plan on tilting the bars back a fraction for the MOT.  Doesn't affect how it rides at all.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: Mike @ Bristol on 24 November 2012, 11:31:52 am
Thanks a lot Lewis for the links to the parts, i'll be able to sit down with my old man at some point and see exactly what we can scavenge on fleabay to use.


Thanks again everyone for all your help here, it's been fantatic.  I'll update this post over the coming months when any parts get replaced or straigtened and when it's fit for the road again, as it might help someone in the future who has a similar problem.


Cheers foccers.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: markbubble on 24 November 2012, 02:20:36 pm
shame about your bump,im stripping a 99 fazer for parts,sorry most of the cosmetic stuf was either missing or already sold but iv got r/h foot peg with brake lever,master cyl etc on,rear plastics(need small repair)as well as loads of other bits and pieces,let me know what you need and im sure i can help you out all you need to do is pay postage+small donation to cancer or similar charity,hope you get fixed up
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: keno on 25 November 2012, 05:09:39 pm
My bike was much worse than that after a kind lady decided to pull out of a side street and t-boned me.
Insurance company wrote it off as the bill was over 5 grand,only paid £1700 for it and had been riding it for over 5 years.
Bought it back off the insurance company for £120 plus i got over 2 grand for the insurance claim.
Cost me £50 to fix by the time i had sold all i could salvage and bought new stuff,including twin headlights,flyscreen,new fork brackets,indicators,new engine casing,new end can & link pipe,basically everything that was trashed in the crash.


the bike now.


(http://i946.photobucket.com/albums/ad308/keno1966/IMG20110818_006_edit.jpg)



Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: DryRob on 26 November 2012, 02:27:49 pm
Nice, where did you get the setup for the front from?
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: keno on 26 November 2012, 08:49:58 pm

Quote
Nice, where did you get the setup for the front from?


Got headlights,fork brackets,indicators here.


http://www.ebay.co.uk/itm/BLACK-Twin-Dominator-Headlights-Brackets-Indicators-Bandit-GSF600-39-42mm-Forks-/310380712794?pt=UK_Motorcycle_Parts&hash=item484421d35a (http://www.ebay.co.uk/itm/BLACK-Twin-Dominator-Headlights-Brackets-Indicators-Bandit-GSF600-39-42mm-Forks-/310380712794?pt=UK_Motorcycle_Parts&hash=item484421d35a)


Flyscreen here.


http://www.ebay.co.uk/itm/Streetfighter-Fly-Screen-for-twin-head-lights-in-BLACK-/261127500878?pt=UK_Motorcycle_Parts&hash=item3ccc69744e (http://www.ebay.co.uk/itm/Streetfighter-Fly-Screen-for-twin-head-lights-in-BLACK-/261127500878?pt=UK_Motorcycle_Parts&hash=item3ccc69744e)


Made the speedo/rev bracket myself.


All cost me nothing as i sold what was salvageable from the crash to pay for all materials for my repair. ;) 
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed pleas
Post by: Rikki on 09 December 2012, 05:04:23 pm
I need to replace the front fairing on my 03 foxeye. Thanks to previous ebay links, now found one for £126.50 (cheers guys). Have been quoted £160 to get it sprayed, and an hour's labour to fit it £54 inc vat. Total £340.50. Ouch. Might have a go at fitting myself though - looks reasonably straight forward in the Haynes manual. Only issue is that the subframe will need straightening out as it's a bit buckled but I'm hoping it will just be a case of a few taps with a hammer. Any advice on this would be welcome!

Was also quoted £280 for plastic weld & spray but bike shop advised that the plastic could be weak & may split again, so a new one for an extra £6.50 is a no brainer.

Does anyone think £160 for spraying is a bit steep? It's metallic silver with a speckle-effect - not sure if that makes it difficult/expensive to mix.
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed please
Post by: markbubble on 09 December 2012, 05:37:19 pm
yea the paint does sound expensive ,try shop around and see what you can get,fitting should be easy just take your time,prob best to do a dummy run  before you get plastic/s painted  then you can sort mounting out witout risk scratch new paint!
Title: Re: Low speed bump, expensive costs, i don't want to scrap it, help needed pleas
Post by: Rikki on 22 December 2012, 11:17:59 am
Cheers Mark, dummy run sounds like a good idea. I don't suppose anyone has a list of the exact paint colours/codes used on Fazers?