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Bikes, Hints'n'Tips => FZS600 Fazer => Topic started by: Frasier on 27 July 2023, 08:23:02 am

Title: Replacement handlebar switches
Post by: Frasier on 27 July 2023, 08:23:02 am

The switchblocks on the handlebar looked tired on my bike, not surprisingly. Found a very similar (and affordable) set on Ali [ https://www.aliexpress.com/item/32899338822.html?spm=a2g0o.order_list.order_list_main.435.6a4a1802d1IkEF (https://www.aliexpress.com/item/32899338822.html?spm=a2g0o.order_list.order_list_main.435.6a4a1802d1IkEF) ]. Recently installed it, and I would like to share my experience, for other owners, who wants to try it.- The connectors aren't the same. I bought new connectors on Ali, very cheap, I needed 2 pin (black coloured), 6 pin and 9 pin "2.8 mm" connector sets (white coloured), usually sold in 5 or 10 pcs in a bag, male and female versions. For example: [ https://www.aliexpress.com/item/1005001774997442.html?spm=a2g0o.detail.1000014.4.89e4slEGslEGAw (https://www.aliexpress.com/item/1005001774997442.html?spm=a2g0o.detail.1000014.4.89e4slEGslEGAw) ] These connectors are widespread on motorcycles.Using a multimeter and the factory wiring diagram I identified which wire goes where. The chinese swiches wired differently, they joined certain 12V and ground wires, which in theory could be OK, but the wires are thin, so I decided to make the wiring exactly the same as the originals. I had to add 2 extra wires per side, and separate some joined wires. The cluch switch connector must be changed to the new 2 pin black connector, the front brake switch connector remains as it is (I soldered over the crimping, to be honest I soldered over every crimped joints).
- The switch internals are good quality! That was a surprise, for the price. It's true, the Yamaha originals have metal tabs to hold the individual parts inside, but the the switches themselves are plastic. The aftermarked switches are built a little differently inside, no metal tabs, but they seemed good quality, I think they will work for a long time. Time will tell.- The new switches has positioning tabs, like the originals, and fit in the same position on the hadlebar.
- The new left switchblock has no choke lever, but it has a hazard lights button, I liked that, so installed a button on the choke directly on the left carburetor, and deleted the original remote choke lever.- I installed the switches, they work well, the hazard lights are working perfectly with the original flasher relay (bought an electronic one, just in case, but not needed)
GMTY

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