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Bikes, Hints'n'Tips => Fazer 1000/FZ1 corner => Topic started by: pitternator on 13 March 2012, 06:49:14 am

Title: plastic repair to hugger ?
Post by: pitternator on 13 March 2012, 06:49:14 am
my plastic hugger  has cracked around two mounting points.One bit ha scome off, the other about to do so... I reckon its either fatigue cracks or my dealer overtightened the mounting nuts last year after replacing my rear brake hose , as its only after then that  the cracks appeared ...but how do I prove such ?
 
Its an ermax hugger, color coded, so I was wondering if there is anything which would glue the bits back on.? A new one is at least £80 + painting...
 
The pieces are not small, about 30mm across, so I can get a decent amount of glue onto them.
 
any ideas ?
 
cheers
Title: Re: plastic repair to hugger ?
Post by: chitsu on 13 March 2012, 07:12:04 am
Try a local automotive paint/bodyshop suppliers and ask for 'Q BOND' it is a plastic bonding agent and works very well (been using it for years now).
Another product if you can get hold of it is called 'MM' it is produced by a company called 'SOL-X' and is a trade only product that is sold to garages & bodyshops only (not sure if you are in the motor trade or know anyone that is?)
One thing I will say is it may need reinforcing where you have repaired it, when plastic suffers fatigue/stress fractures they normaly just keep on going to there surrounding areas, ideally you would drill a small hole at the end of each crack & this will stop it continuing.
 
Title: Re: plastic repair to hugger ?
Post by: ghostbiker on 13 March 2012, 07:58:04 am
You will have an easyer time trying to prove global warming is due to hot air from talk show host's than trying to prove cracked plastics were caused by a shop.
I have had a few things where i have been sure they were caused by over/under tight bolts, the normal reply is you should recheck the bolts yourself.

I have just repaired the mounts on the tail piece where it bolts to the frame, 1 had a slight crack and the other side had come away compleatly. used a semi ridged dual bond resin i got from toolstaion. seems to be holding well although its only been 750 miles over this weekend so early days.
normaly i have used glass fiber on the inside to reinforce plastics. not good looking but adds a lot of strength.

Also a few body repair places will offer plastics repair, but i find they tend to be about half the cost of a new item. worth looking in to though, maybe deefer could give you an idea on cost i know he used to or maybe still dose repairs.
Title: Re: plastic repair to hugger ?
Post by: paul1606 on 13 March 2012, 12:01:12 pm
mine was the same last year i shaped 2 x bits of plastic & araldited them underneath the split lugs ,and re-driiled the holes through still ok after a couple of thousand miles
Title: Re: plastic repair to hugger ?
Post by: pitternator on 14 March 2012, 07:03:56 am
thanks. I had a word with  a mate who is a professional paint sprayer and he reckons it will always be weak after a repair. I found a unpainted new hugger on ebay for £33...so am looking at that option as my mate will spray it for free.
I will hang onto the old one and see if it a repair is possible. TBH I like a hugger for its weather protection while touring , as much as the looks...so I do need to get a "working" one back on asap.