Fazer Owners Club - Unofficial

Bikes, Hints'n'Tips => FZS600 Fazer => Topic started by: Gheeks on 05 June 2016, 05:12:30 pm

Title: FZS600 Breaking
Post by: Gheeks on 05 June 2016, 05:12:30 pm
Bought myself a project a few weeks back which took a bit of a downward turn today. Looks like top end is knackered and am not sure if it's worth repairing.
Hence am considering breaking it to recoup my costs. Thought I'd put a note on owners club and see what interest is out there.
Good parts available include
Rear Wheel and Tyre (Brusgestone) plenty of life.
Front wheel ( tyre No good)
New Chain and sprockets bought with bike ( unused)
Rear Calliper rebuilt professionally by powerhouse
Front Callipers in good nick
New Pads frt and rear still in box
Good original wiring with alarm bypass
Seat  (no tears)
Good battery
Dash clocks all ok
Bars and switch gear all ok
Carbs all complete with new seals  and gaskets
Bodywork in Silver
Bikini fairing with fox eye lights all good
Tank good no dents
Tail unit no cracks but scratched.
Indicators all ok
Rear lights all ok
Radiator Good
Foot rests and levers all cleaned up in good condition.
Air box with new filter
PM me if interested.
Title: Re: FZS600 Breaking
Post by: slappy on 05 June 2016, 07:48:11 pm
If all the other parts are in decent condition why not look for a decent used engine?
Title: Re: FZS600 Breaking
Post by: His Dudeness on 05 June 2016, 08:02:56 pm
What's wrong with the top end? How did you diagnose it?
Title: Re: FZS600 Breaking
Post by: sinto on 05 June 2016, 09:08:55 pm
Pm sent re: rear caliper and front & rear brake pads.
Title: Re: FZS600 Breaking
Post by: Bretty on 05 June 2016, 10:07:37 pm
Top end issues? That's gotta be either knackered exhaust studs or cam chain issue has caused the pistons to hit the valves. Either way, unless you've had the bike a while and have a relationship with it, I would probably do the same thing.

I'm in the market for a new centre stand (waiting for one to come on 'an auction website' for <£20 delivered or collected)
Title: Re: FZS600 Breaking
Post by: Gheeks on 06 June 2016, 01:09:52 pm
Have maybe been a bit hasty. Having had a nights sleep on it I'm going to have another look tonight and see if it's salvageable. It exhaust studs that are the problem. Appreciate the messages and will let you know if I decide to break it.
Title: Re: FZS600 Breaking
Post by: His Dudeness on 06 June 2016, 01:51:17 pm
You got it as a project right? So don't give up on it straight away! Add up everything the bike needs and the tools you'll need to fix it and see if it's worth doing. If it is I'd take the head off and bring it to a machine shop and get them to get the studs out. That's the easiest and best way to do it imo. I'd be surprised if it was more than £50 to get the studs removed and new studs put in. If you get it done properly you know you won't have anymore problems with them in the future. Plus you can do your valve clearance and check the condition of the valves, cam chain and cylinders while you're at it. Add in the price of a new head gasket to the studs and you're sorted. Or you could have a go at getting them out while the engine's still in place. It's a bit more awkward but possible. I think it was deadeye on here who put up a link to an extractor and impact that worked for him. Another option is, I've seen someone on here use a small threaded sleeve that they screwed over the end of the snapped stud to give some more threads, then screw a new stud into those threads. That's a bit of a bodge but it seemed to work for them
Title: Re: FZS600 Breaking
Post by: kebab19 on 07 June 2016, 01:39:39 pm
I agree, projects always have issues to be solved.
Unless you're utterly skint, or can't do most of the work yourself  I'd keep her and get the engine sorted.
Title: Re: FZS600 Breaking
Post by: Millietant on 07 June 2016, 10:23:28 pm
Hi Gheeks - pm'd you about tank & body panel.


Cheers.
Title: Re: FZS600 Breaking
Post by: ninoBFU on 08 June 2016, 02:22:24 pm
Hi,

Have u still got the front disks, mudguard, and footpegs?

thanks
Title: Re: FZS600 Breaking
Post by: Flak on 08 June 2016, 08:13:20 pm
Where in the country are you?
Title: Re: FZS600 Breaking
Post by: grizzler on 08 June 2016, 08:51:23 pm
Can I get first dibs on the fuel pump?? :guitar
Title: Re: FZS600 Breaking
Post by: Gheeks on 12 June 2016, 12:07:54 pm
So far have managed to change all studs in situ using a flexible extension to drill so that I can get past frame and a long reach tap wrench. All ok  - just did 2 a night after work so that I could take my time.  Exhaust downpipes look past their best but will refit it for now just to confirm no other engine problems.  Want a stainless system if I end up keeping her.
Just cleaning and repaintong pipes and fan before I refit them.
At least if I do scrap her the parts to selll will be clean 😀
Title: Re: FZS600 Breaking
Post by: Bretty on 12 June 2016, 02:51:35 pm
Good effort drilling and tapping in situ! Nice one!
Title: Re: FZS600 Breaking
Post by: Millietant on 21 June 2016, 10:17:42 pm
So far have managed to change all studs in situ using a flexible extension to drill so that I can get past frame and a long reach tap wrench. All ok  - just did 2 a night after work so that I could take my time.  Exhaust downpipes look past their best but will refit it for now just to confirm no other engine problems.  Want a stainless system if I end up keeping her.
Just cleaning and repaintong pipes and fan before I refit them.
At least if I do scrap her the parts to selll will be clean 😀


Hiya Gheeks - pm'd you 🙂
Title: Re: FZS600 Breaking
Post by: Gabrael72 on 24 June 2016, 07:15:28 pm
Just me again, wondered if you still have the seat from your bike, the chain & sprocket & also all 4i indicators?
Would really love prices for each or all of it together?
Cheers George.
Title: Re: FZS600 Breaking
Post by: stevie-g1968 on 25 June 2016, 10:12:17 am
does make me chuckle... the guy is having a go at fixing the bike.. and just because he had a stupid thought and listed parts he is still being badgered for the parts to be sold.... read the whole posts...he's trying to fix it up.. :rolleyes
Title: Re: FZS600 Breaking
Post by: darrsi on 25 June 2016, 11:47:16 am
does make me chuckle... the guy is having a go at fixing the bike.. and just because he had a stupid thought and listed parts he is still being badgered for the parts to be sold.... read the whole posts...he's trying to fix it up.. :rolleyes


The bike's being broken, it's on the "For Sale And Wanted" section now.