Fazer Owners Club - Unofficial

Bikes, Hints'n'Tips => Fazer 1000/FZ1 corner => Topic started by: b1k3rdude on 01 November 2015, 11:24:49 pm

Title: Infill panels: mod to prevent cracking?
Post by: b1k3rdude on 01 November 2015, 11:24:49 pm

In all the years I've been on here I haven't really seen a mod/trick to prevent the bloody infill's from cracking under normal use. I have tried the wide plastic penny washer trick, I have even re-enforced the underside of the mounting holes. But eventually they just crack.

So the idea I came up with and wanted to run by folks on here is to use do the following -

• Use 3x shouldered wide head bolts for each panel - the shoulder part just deep enough to accommodate the thickness of the panel
• use a thin rubber washer on the under and topside of each mounting hole - the idea Im going with is so the panel dosent rattle about, but would have to glue the underside washer in place.

Is my idea too extreme, has anyone use a simpler method that's lasted? and if so how long ?

Title: Re: Infill panels: mod to prevent cracking?
Post by: dazza on 01 November 2015, 11:38:18 pm

I've been using a rubber washer underneath and on top for a few years now as I always felt the plastic was going to crack every time I did them up.
Hadn't thought about gluing the bottom one to be honest as I've always found that it either sticks to the bracket or the bottom of the infill but must admit have knocked them off a few times so gluing them may be the way to go.
I have also ran a bead of silicone along the edge that meets the fairing to eliminate rattling.

Title: Re: Infill panels: mod to prevent cracking?
Post by: devilsyam on 02 November 2015, 07:16:39 am

Like dazza but sticky backed foam behind the infill holes and just nip them up rather than over tighten after all loosing a bolt is better than cracking a panel

Title: Re: Infill panels: mod to prevent cracking?
Post by: Ian-man on 02 November 2015, 08:18:38 pm

My original infill panels had a strip of foam all along the edge that meets the fairing. The replacement doesn't come with this so vibration of the fairing puts stress on the edge of the infill panel.

Title: Re: Infill panels: mod to prevent cracking?
Post by: b1k3rdude on 02 November 2015, 09:41:26 pm

So it would seem if I can source some direct replacement bolts with a shoulder, thise with some thin rubber washer are the way to go.

Title: Re: Infill panels: mod to prevent cracking?
Post by: JKay on 02 November 2015, 10:11:11 pm

I've got no cracks on a 2002 and all I do is put rubber strips between the infill and frame and gently tighten down

Title: Re: Infill panels: mod to prevent cracking?
Post by: bowen93 on 04 November 2015, 09:13:48 pm

cut an old push bike inner tube then spray glued it on the bracket underneath never a problem yet. and still gentle doing them up