Fazer Owners Club - Unofficial

Bikes, Hints'n'Tips => Fazer 1000/FZ1 corner => Topic started by: solorider on 11 December 2011, 12:39:03 am

Title: im going to attempt at removing my downpipes
Post by: solorider on 11 December 2011, 12:39:03 am
the nuts are very corroded and most have nothing to get a socket on them,i have got off ebay a nut splitter http://www.ebay.co.uk/itm/130558280374?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1439.l2649 (http://www.ebay.co.uk/itm/130558280374?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1439.l2649) so now i do not have an excuss as to why i cannot get them off,a couple of weeks a go i also bought a tap and die set from lidle cheap,so when the nuts are off i can clean the threads up and i have some nice stainless cap head nuts to go on so no more rust plus as the end of the nuts are sealed the studs wont rust on the threads
 
(http://i268.photobucket.com/albums/jj38/solorider_uk/IMG_0385.jpg)
Title: Re: im going to attempt at removing my downpipes
Post by: Falcon 269 on 11 December 2011, 07:17:14 am
... when the nuts are off i can clean the threads up

Looks to me like the studs are just as bad as the nuts.  If you split the latter, don't hold out too much hope of being left with studs that can be simply run with a die to clean up the threads ... :(

Same goes for the header clamps and collets, I'm afraid.  The latter have corrosion-welded to the head from what I can see in the photo.  Give it a go by all means but have one eye on ebay for a replacement set of headers. 

Re the AIS tapping, if you don't have a tapered M8 in your Lidl set, be very very careful.  The tap should cut easily, if it requires any effort to turn, back it out and rethink.  Much better than than busting a tap in the stud as a few have discovered the hard way.

Good luck. :)

Title: Re: im going to attempt at removing my downpipes
Post by: solorider on 11 December 2011, 10:31:45 am
I'm hoping the studs will be ok,I do have another set of down pipes to go on,the one fitted to the bike have broken bolts on the exup valve mount and the rear bracket is also broke,basically they are scrap
Title: Re: im going to attempt at removing my downpipes
Post by: bludclot on 11 December 2011, 12:27:50 pm
 
you're going this far - a set of 8 new studs might be a very real consideration now, especially if the bike is a long term prospect.
Title: Re: im going to attempt at removing my downpipes
Post by: Kosmic Kartman on 11 December 2011, 02:01:20 pm
Pooh and pestilence, that's got propper iron munching fungus growing on that  :eek
Title: Re: im going to attempt at removing my downpipes
Post by: solorider on 11 December 2011, 02:57:59 pm
i do have a stud extractor but im more worried about the studs snapping and why i have not tried to undo the nuts in any other way
 
you're going this far - a set of 8 new studs might be a very real consideration now, especially if the bike is a long term prospect.