Fazer Owners Club - Unofficial

Bikes, Hints'n'Tips => Fazer 1000/FZ1 corner => Topic started by: robbo on 08 March 2016, 10:46:37 pm

Title: AIS removal kit
Post by: robbo on 08 March 2016, 10:46:37 pm
Bit of a tall order, but would anyone have a record of the dimensions of the ais removal fittings that justy used to make, and what would be the preferred material. Don't fancy going the tapered tap route and was considering getting a machine shop to make me a set.
Thanks in advance.
Title: Re: AIS removal kit
Post by: RMT1983 on 09 March 2016, 04:40:43 pm
holeshot sell a kit that just slips on rather than tapping threads into the holes..................

http://www.holeshot.com/ (http://www.holeshot.com/)
Title: Re: AIS removal kit
Post by: Falcon 269 on 09 March 2016, 05:39:18 pm
Or you can cut and crimp the existing AIS pipes.  Not quite as neat the custom jobbies but they're hardly visible anyway.
Title: Re: AIS removal kit
Post by: robbo on 09 March 2016, 07:26:22 pm
Hi RMT1983,
Yep the Holeshot kit is what I was hoping to get made here, as the exchange rate/freight/import duty/vat etc makes it quite an expensive option, especially if I got a few sets made. Thanks for your suggestion.

Hi Falcon 269,
Thanks for your suggestion, it's just I'm set on the caps idea now I've seen a picture of them. Just like the neatness of them I suppose.

Thanks again guys.
Title: Re: AIS removal kit
Post by: CraigL on 09 March 2016, 08:21:05 pm
Robbo,
What do you need to know? I have a Holeshot kit waiting to fit to my thou so i could have a look.
Craig
Title: Re: AIS removal kit
Post by: robbo on 09 March 2016, 08:43:44 pm
CraigL,

Excellent. I'd like to know the outside and inside diameters, and also the overall outside length. I know Dale uses the most expensive carriers in the world, or so it seems, but could you let me know how much did the kit work out with import etc paid. Please pm if you'd prefer.

Thanks CraigL you're a star.
Title: Re: AIS removal kit
Post by: CraigL on 09 March 2016, 09:36:17 pm
Message sent  :thumbup
Title: Re: AIS removal kit
Post by: robbo on 09 March 2016, 11:10:56 pm
Message replied to. Thanks very much, just the info I needed.
Title: Re: AIS removal kit
Post by: Tefer on 10 March 2016, 10:29:20 am
Could I have the cost including shipping, so I can see cost.
Title: Re: AIS removal kit
Post by: Fazerjon on 10 March 2016, 12:16:52 pm
Hi robbo, I used these, works out about £20 delivered in a week, but then decided to tap the holes out anyway! Might be worth a look
https://www.tpoparts.com/cat093/index.php?route=product/product&path=64_71&product_id=3 (https://www.tpoparts.com/cat093/index.php?route=product/product&path=64_71&product_id=3)
Title: Re: AIS removal kit
Post by: CraigL on 10 March 2016, 12:50:07 pm
Could I have the cost including shipping, so I can see cost.

Hi Tefer
I don't have the exact fee's with me but the Holeshot kit cost me £48 including postage but I got stung to the sum of £19 in vat and Royal Mail handling fee. I've been told that some people have gotten away without paying the import duties though but I think you have to be lucky  :D
The kit is extremely well made and I think it's worth the money.

Craig
Title: Re: AIS removal kit
Post by: PieEater on 10 March 2016, 01:43:54 pm
I purchased the holeshot kit and the postage was about the same as the cost of the kit itself  so like Craig said it cost in total just under £50. Fortunately I didn't get stung for the import fees but that's a risk you need to consider. I personally think the holeshot kit is the best looking and easiest to install solution so don't think £50 is too expensive but another £20 on top would smart.
Title: Re: AIS removal kit
Post by: Tefer on 10 March 2016, 04:44:53 pm

Thanks CraigL

Could I have the cost including shipping, so I can see cost.

Hi Tefer
I don't have the exact fee's with me but the Holeshot kit cost me £48 including postage but I got stung to the sum of £19 in vat and Royal Mail handling fee. I've been told that some people have gotten away without paying the import duties though but I think you have to be lucky  :D
The kit is extremely well made and I think it's worth the money.

Craig
Title: Re: AIS removal kit
Post by: stevegixer on 10 March 2016, 08:58:18 pm
Message sent  :thumbup
hi craig could i also have the measurements please, i did this on an xjr so know exactly what i need except the sizes .
cheers steve.
Title: Re: AIS removal kit
Post by: mickvp on 10 March 2016, 09:48:44 pm
I got stun with the import duty on  mine which took it just over the £60 or so in total.
Title: Re: AIS removal kit
Post by: robbo on 10 March 2016, 10:03:43 pm
Stevegixer,

PM for you.
Title: Re: AIS removal kit
Post by: CraigL on 10 March 2016, 10:44:39 pm
Stevegixer,

PM for you.

Snap  :)
Title: Re: AIS removal kit
Post by: Falco9 on 11 March 2016, 09:31:06 am
I used the Holeshot kit and thought Id be clever in getting my niece in Boston to order it and posted to her. She in turn brought it over in her hand luggage at Xmas. The robbing bar stewards still billed her $25 postage.....

No way around getting ripped off it would seem....

On the plus side the kits dead easy to fit and is of high quality

F9
Title: Re: AIS removal kit
Post by: mark g on 12 March 2016, 08:38:34 pm
Just done mine, I know your not interested in the tapping route but seriously it's no big deal, just go steady and jobs a goodun, and it looks nice and clean with the cap bolts........ if you want you can have my old tap set, blanking plugs were a few quid off ebay. :lol
Title: Re: AIS removal kit
Post by: Cellarman on 12 March 2016, 08:49:54 pm
Just done mine, I know your not interested in the tapping route but seriously it's no big deal, just go steady and jobs a goodun, and it looks nice and clean with the cap bolts........ if you want you can have my old tap set, blanking plugs were a few quid off ebay. :lol
Agreed cost me about a fiver, it was far easier than I thought it would be
Title: Re: AIS removal kit
Post by: Fazerjon on 13 March 2016, 03:03:14 pm
+1 totally agree, Much easier than I had anticipated.
Title: Re: AIS removal kit
Post by: stevegixer on 21 March 2016, 06:56:58 pm
message for robbo & craigL
i had these knocked up in work all to craigs measurements,
just waiting for the grub screws to arrive so i can drill & tap them,
what you think ?
IMG20160321182824
IMG20160321182824
Title: Re: AIS removal kit
Post by: CraigL on 21 March 2016, 07:57:22 pm
message for robbo & craigL
i had these knocked up in work all to craigs measurements,
just waiting for the grub screws to arrive so i can drill & tap them,
what you think ?
IMG20160321182824
IMG20160321182824
Very nice Steve, quite impressive to say the least.  :thumbup :thumbup
Title: Re: AIS removal kit
Post by: dazza on 21 March 2016, 07:59:32 pm
Good work there bud. Got any spare to sell ? I for one would be interested in a set
Title: Re: AIS removal kit
Post by: stevegixer on 21 March 2016, 08:03:52 pm
Good work there bud. Got any spare to sell ? I for one would be interested in a set
Robbo wants a set.he is first on the list.someone else asked for a set but I can't remember who it was lol.
My mate in work will make them when he has time.
We have agreed on £10 a set + postage .how does that sound to you . ?
Title: Re: AIS removal kit
Post by: dazza on 21 March 2016, 08:07:38 pm
That sounds spot on, let me know when you have a spare set and I'll send payment via paypal gift if that's ok  :thumbup
Title: Re: AIS removal kit
Post by: stevegixer on 21 March 2016, 08:37:30 pm
That sounds spot on, let me know when you have a spare set and I'll send payment via paypal gift if that's ok  :thumbup
no probs buddy, pm me so i know who wants them please , :D
Title: Re: AIS removal kit
Post by: robbo on 21 March 2016, 08:53:11 pm
Hi Stevegixer,
They are the absolute dogs. Your pals a diamond.  Just let me know when you want paying. The other foccer who wants a set is RMT1983. I'll send him a pm. Well done.

Title: Re: AIS removal kit
Post by: stevegixer on 21 March 2016, 09:08:34 pm
Hi Stevegixer,
They are the absolute dogs. Your pals a diamond.  Just let me know when you want paying. The other foccer who wants a set is RMT1983. I'll send him a pm. Well done.
No probs buddy ille message everybody soon as the grub screws arrive  :D
Title: Re: AIS removal kit
Post by: dickturpin on 21 March 2016, 09:23:13 pm
A couple of years ago I asked Justy to make something similar. His work was in demand but he stopped making them...I think you will have demand for these if you continue to make them.
Title: Re: AIS removal kit
Post by: RMT1983 on 21 March 2016, 09:29:40 pm
woohoo!!!
Title: Re: AIS removal kit
Post by: Woodzey80 on 21 March 2016, 09:46:03 pm
Hello lads, I kno I'm late getting involved in this but I have just read through all the previous posts & im definitely interested in a set of these if possible ?
Cheers Graeme
Title: Re: AIS removal kit
Post by: stevegixer on 21 March 2016, 09:54:29 pm
woohoo!!!
Sorted buddy  :D
Title: Re: AIS removal kit
Post by: stevegixer on 21 March 2016, 09:57:36 pm
Hello lads, I kno I'm late getting involved in this but I have just read through all the previous posts & im definitely interested in a set of these if possible ?
Cheers Graeme
Hi buddy if you have read all the posts you will notice I am only supplying the blanking plugs.I am not sure if there is anything else needs.
But if you pm me I will put you on the list for a set of plugs if you want them.
I only have 3 sets at the moment & they are all taken.should have some more sets available by next week.
Title: Re: AIS removal kit
Post by: Tefer on 22 March 2016, 12:58:27 pm
I might be interested at that cheap price.

Someone would need to tell me what else was needed to be done for the mod to work? Maybe if a person getting the first sets could do a walk through?
Title: Re: AIS removal kit
Post by: dickturpin on 22 March 2016, 01:35:22 pm
The link...really useful site...in the sticky at the head of the 1000 corner has this description..
http://www.cartestsoftware.com/fz1/airinductionsystemremoval.html (http://www.cartestsoftware.com/fz1/airinductionsystemremoval.html)
Title: Re: AIS removal kit
Post by: stevegixer on 29 March 2016, 09:43:21 pm
just a quick update on these caps, i have been away for the weekend so unable to finish them, today the grub screws arrived so should be finished & ready to post out on weekend,  :D
ille let everyone know when ready .
Title: Re: AIS removal kit
Post by: robbo on 30 March 2016, 11:13:10 am
Excellent Steve, well done.
Title: Re: AIS removal kit
Post by: zed6 on 30 March 2016, 08:07:37 pm
Stevegixer..now that names familiar.... former member of the two wheeled attention seekers perchance?
Title: Re: AIS removal kit
Post by: mickvp on 30 March 2016, 11:21:22 pm
I'm not sure if it mentions in the link dickturpin posted above, but on top of the 4 blanking plugs you will need the following bits:

High temp loctite (to make a good seal in the blanking plugs)

There are also 2 plastic blanking plugs that are needed (of different sizes). I'm sure I saw a link somewhere in the past where these could be sourced though.
Title: Re: AIS removal kit
Post by: stevegixer on 31 March 2016, 06:12:44 am
Stevegixer..now that names familiar.... former member of the two wheeled attention seekers perchance?

Guilty :lol
Title: Re: AIS removal kit
Post by: zed6 on 31 March 2016, 07:38:26 am
Stevegixer..now that names familiar.... former member of the two wheeled attention seekers perchance?

Guilty :lol

LOL....once a TWAt..always a TWAt.. ;) still a few o us kicking about lol
Title: Re: AIS removal kit
Post by: stevegixer on 31 March 2016, 12:52:41 pm
Stevegixer..now that names familiar.... former member of the two wheeled attention seekers perchance?

Guilty :lol

LOL....once a TWAt..always a TWAt.. ;) still a few o us kicking about lol

I was unable log in there so couldn't get on there anymore.
Title: Re: AIS removal kit
Post by: zed6 on 01 April 2016, 06:38:35 pm
Stevegixer..now that names familiar.... former member of the two wheeled attention seekers perchance?

Guilty :lol

LOL....once a TWAt..always a TWAt.. ;) still a few o us kicking about lol

I was unable log in there so couldn't get on there anymore.

the forum got closed down owing to the usual lack of interest. still a few o us on faceachebook... drop me a pm and I`ll add u to the group if u like
Title: Re: AIS removal kit
Post by: stevegixer on 01 April 2016, 06:56:29 pm
Stevegixer..now that names familiar.... former member of the two wheeled attention seekers perchance?

Guilty :lol

LOL....once a TWAt..always a TWAt.. ;) still a few o us kicking about lol

I was unable log in there so couldn't get on there anymore.

the forum got closed down owing to the usual lack of interest. still a few o us on faceachebook... drop me a pm and I`ll add u to the group if u like

 ;)
Title: Re: AIS removal kit
Post by: stevegixer on 01 April 2016, 06:58:00 pm
back on topic  :lol
all packed and ready for postage tomorrow morning  ;)
pm,s on way
Title: Re: AIS removal kit
Post by: stevegixer on 01 April 2016, 07:11:29 pm
pm,s sent , not sure who ive pmed but think i have one spare set,
on the list are.....

 robbo......paid
dazza......paid
woodzey80..... paid
melted face.....paid
rmt1983

so one set spare,
Title: Re: AIS removal kit
Post by: stevegixer on 02 April 2016, 09:11:31 am
All posted.
One set spare at the minute if anyone wants one.
Title: Re: AIS removal kit
Post by: Woodzey80 on 04 April 2016, 08:16:47 pm
They arrived this morning, very happy with them !
Cheers Steve
Title: Re: AIS removal kit
Post by: stevegixer on 04 April 2016, 08:51:49 pm
They arrived this morning, very happy with them !
Cheers Steve

glad you are happy buddy,
give them a bit of a polish & use some loctite on the grub screw ( just incase)  ;)
Title: Re: AIS removal kit
Post by: robbo on 05 April 2016, 12:06:01 am
PM sent, arrived today. Well pleased. Big thumbs up, thanks.
Title: Re: AIS removal kit
Post by: stevegixer on 05 April 2016, 05:52:18 am
PM sent, arrived today. Well pleased. Big thumbs up, thanks.

No probs buddy.glad I could help  ;)
Title: Re: AIS removal kit
Post by: dazza on 05 April 2016, 12:12:42 pm
Mine came too,  well pleased, many thanks
Title: Re: AIS removal kit
Post by: stevegixer on 05 April 2016, 12:47:37 pm
Mine came too,  well pleased, many thanks
No probs buddy.glad it arrived OK
Title: Re: AIS removal kit
Post by: Fazerjon on 15 April 2016, 06:14:44 pm
I was just wondering, what did you guys use to blank off the coolant outlets on the rad and the thermostat housing? At the moment I've just linked the small hose from the thermostat back to the rad, but I'd rather blank them off. I was wondering if  the vacuum caps on the carb rubbers would be OK to blank off the coolant outlets, ie one on the thermostat housing outlet and the other on the rad. Anyone done that?
Title: Re: AIS removal kit
Post by: PieEater on 15 April 2016, 07:18:17 pm
Yup the vacuum caps fit fine I think I paid about  £5 for a pair plus a couple of the clips that you use with them. I used a smidge of high temp silicone on the radiator and thermostat spigots then slid the caps on followed by the clips.  Looks a lot tidier than the hose which is quite tight if I remember.
Title: Re: AIS removal kit
Post by: Fazerjon on 15 April 2016, 07:42:18 pm
Yup the vacuum caps fit fine I think I paid about  £5 for a pair plus a couple of the clips that you use with them. I used a smidge of high temp silicone on the radiator and thermostat spigots then slid the caps on followed by the clips.  Looks a lot tidier than the hose which is quite tight if I remember.
Excellent, thanks for that, I'll order the caps tomorrow  :thumbup
Title: Re: AIS removal kit
Post by: RMT1983 on 15 April 2016, 08:42:33 pm
Yup the vacuum caps fit fine I think I paid about  £5 for a pair plus a couple of the clips that you use with them. I used a smidge of high temp silicone on the radiator and thermostat spigots then slid the caps on followed by the clips.  Looks a lot tidier than the hose which is quite tight if I remember.

Any links for these mate???
Title: Re: AIS removal kit
Post by: PieEater on 15 April 2016, 09:00:35 pm
Yup the vacuum caps fit fine I think I paid about  £5 for a pair plus a couple of the clips that you use with them. I used a smidge of high temp silicone on the radiator and thermostat spigots then slid the caps on followed by the clips.  Looks a lot tidier than the hose which is quite tight if I remember.

Any links for these mate???

https://www.fowlersparts.co.uk/parts/4171138/fzs1000-fazer-5lv1-2001-080-b/intake (https://www.fowlersparts.co.uk/parts/4171138/fzs1000-fazer-5lv1-2001-080-b/intake)

Caps are #3 - 16G-13569-00 (Plug, Blind)
Clips are #4 - 90467-10039 (Clip)

My local Yamaha stealer was cheaper than fowlers.

Just took a quick photo to show them in place

(https://farm2.staticflickr.com/1480/26422929566_24ffb58e01_o.jpg)
Title: Re: AIS removal kit
Post by: Fazerjon on 15 April 2016, 10:44:59 pm
Nice 1, thanks for the part numbers & photo  :)
Title: Re: AIS removal kit
Post by: robbo on 16 April 2016, 10:29:35 am
Thanks for the photo and part numbers, PieEater. I haven't had time to fit mine yet, but I'll get these parts so will have everything to hand when the time comes.
Title: Re: AIS removal kit
Post by: Fazerjon on 19 April 2016, 10:40:33 pm
Nice 1 PieEater, Ordered 2 x vacuum caps & 2 x clips from Yamaha main dealer, total cost £6.38 happy days! Oh and a small tube of high temp silicone sealer from fleaBay for just under £3! Spot on  :thumbup
Title: Re: AIS removal kit
Post by: Robgosty on 08 June 2016, 09:42:04 pm
Are there any sets of these still available would like to remove AIS but not happy with tapping holes, blanking plugs look much neater
Cheers
Rob
Title: Re: AIS removal kit
Post by: PieEater on 08 June 2016, 10:04:54 pm
Also registering interest on behalf of a mate who has just bought a Gen1 with the dreaded spider still attached.
Title: Re: AIS removal kit
Post by: AyJay on 08 June 2016, 10:23:08 pm
I'm interested! Give me a shout and I might order 2 kits...
Title: Re: AIS removal kit
Post by: stevegixer on 09 June 2016, 06:20:45 pm
Thanks for the pm pie eater.
Only just got back from the TT ille be back in work tomorrow and have a word with my machinist.
Please pm me if you want a set + ille let you know when they are done  :lol
Title: Re: AIS removal kit
Post by: stevegixer on 10 June 2016, 04:02:38 pm
PM's received lads.had a word today he should be able to sort them next week .
I will pm you all when they are done  :)
Title: Re: AIS removal kit
Post by: Robgosty on 10 June 2016, 06:05:52 pm
Cheers bud, much appreciated  :)
Title: Re: AIS removal kit
Post by: Timbo on 13 June 2016, 08:17:11 am
Stevegixer


Any chance of a third set please?


Bw


Tim
Title: Re: AIS removal kit
Post by: stevegixer on 13 June 2016, 05:18:25 pm
Stevegixer


Any chance of a third set please?


Bw


Tim
Your name is on the list buddy  :)
Title: Re: AIS removal kit
Post by: Timbo on 13 June 2016, 07:58:44 pm
Thanks!
Title: Re: AIS removal kit
Post by: stevegixer on 13 June 2016, 09:54:18 pm
just to clarify things,
i can only supply the aluminium blanking plugs, they are £13 a set posted,
(http://foc-u.co.uk/index.php?action-media;sa=media;in=2775;preview)
you still have to get two rubber blanking plugs,
pieEater has used vacuum caps from his local dealer,
( i hope he doesnt mind me sharing his link )
https://www.fowlersparts.co.uk/parts/4171138/fzs1000-fazer-5lv1-2001-080-b/intake (https://www.fowlersparts.co.uk/parts/4171138/fzs1000-fazer-5lv1-2001-080-b/intake)

Title: Re: AIS removal kit
Post by: PieEater on 13 June 2016, 10:34:25 pm
Just to clarify for removal of the AIS you need one each of the vacuum cap and clip for the intake stub on carb 4. You will also need a cap for the airbox stub, most likely you will have something laying around the house that can be used for this as it seems to be a common cap size for small plastic bottles / containers, or you could probably get away with duck tape over the hole. I would also recommend using some high temperature silicone sealant with the blanking plugs you get from Steve so you get a proper seal.

don't forget Pats guide, the only difference is that he is using the tap method so you can ignore the section regarding tapping out the spigots but the rest is the same - http://www.cartestsoftware.com/fz1/airinductionsystemremoval.html (http://www.cartestsoftware.com/fz1/airinductionsystemremoval.html)

The two caps and clips used on the radiator and thermostat that I pictured earlier on this thread are used if you want to remove/bypass the carb heating circuit which is not necessarily part of the AIS removal process but can be done at the same time.
Title: Re: AIS removal kit
Post by: stevegixer on 16 June 2016, 06:17:47 pm
Should be sorted by Monday Tuesday ready for post.
That's £13 a set delivered.pm.s to follow  :D
Title: Re: AIS removal kit
Post by: Timbo on 17 June 2016, 02:57:18 pm
Steve

How do I pay?

Bw
Title: Re: AIS removal kit
Post by: stevegixer on 21 June 2016, 07:57:29 pm
Just need to drill & tap them ( busy in work at the moment) but should be able to post by the weekend lads.could you send  me your delivery addresses please. And payment via PayPal to Stevegixer@ streetriders.co.UK along with your username so I know who is who lol

robgosty
andyw
tefer
aqyjay x2
fatbloke62
timbo
Title: Re: AIS removal kit
Post by: Timbo on 22 June 2016, 08:23:05 am
Roger Steve


Standby to recieve
Title: Re: AIS removal kit
Post by: Robgosty on 22 June 2016, 02:05:57 pm
Hi bud, just made payment  :)
Cheers
Rob
Title: Re: AIS removal kit
Post by: Andy W on 22 June 2016, 07:23:06 pm
Paypal payment made, PM sent,
Thanks,
Andy W.
Title: Re: AIS removal kit
Post by: stevegixer on 22 June 2016, 07:25:29 pm
Thanks for payments lads.
Just a quick update.as I've just moved house I couldn't locate the grub screws until today.will drill & tap them tomorrow & get them posted Friday after work .
Title: Re: AIS removal kit
Post by: fatbloke62 on 22 June 2016, 08:11:34 pm
Hi mate you have pm
Title: Re: AIS removal kit
Post by: stevegixer on 24 June 2016, 11:00:53 pm
all ready tp post tomorrow except fatbloke62 as you aint given me your full name  :rolleyes :rolleyes
pm it soon as possible or tx me 07984605734
Title: Re: AIS removal kit
Post by: fatbloke62 on 25 June 2016, 07:26:48 am
you have pm ,my mistake bud
Title: Re: AIS removal kit
Post by: stevegixer on 27 June 2016, 09:10:35 pm
Sorry for the delay ( personal problems) 
But all posted today.should be with you tomorrow or Wednesday lads.
Title: Re: AIS removal kit
Post by: Robgosty on 28 June 2016, 11:04:03 am
Cheers bud, thanks for update  :thumbup
Title: Re: AIS removal kit
Post by: Andy W on 30 June 2016, 09:42:22 am
Got mine in yesterday's post..  :D


A big thanks to Steve for organising these for everyone...top man!  :)
Title: Re: AIS removal kit
Post by: Robgosty on 30 June 2016, 05:19:58 pm
Received mine today, much appreciated
Cheers  :thumbup

Title: Re: AIS removal kit
Post by: teecee90 on 04 July 2016, 02:11:13 pm
Ive sent you a PM stevegixer. Would like a set of these next time you are making another batch if possible. Cheers.
Title: Re: AIS removal kit
Post by: Red Ceri on 04 July 2016, 03:04:29 pm
Ditto- if you get anymore made i'm interested in a set.

Title: Re: AIS removal kit
Post by: Exupnut on 04 July 2016, 03:19:56 pm
Me too
Title: Re: AIS removal kit
Post by: stevegixer on 04 July 2016, 05:30:04 pm
Ille get onto the machinist & let you know lads  :)
Title: Re: AIS removal kit
Post by: AyJay on 04 July 2016, 11:01:23 pm
Cheers Steve. Received mine a couple of days ago. Looks great!
Title: Re: AIS removal kit
Post by: Peasy on 05 July 2016, 06:44:14 am
Me too please, I did PM on the last order, not sure if you got it. Cheers
Title: Re: AIS removal kit
Post by: Tefer on 06 July 2016, 12:45:22 pm
Just need to drill & tap them ( busy in work at the moment) but should be able to post by the weekend lads.could you send  me your delivery addresses please. And payment via PayPal to Stevegixer@ streetriders.co.UK along with your username so I know who is who lol

robgosty
andyw
tefer
aqyjay x2
fatbloke62
timbo

Only seeing this now, sorry not been on in a while do you still have a set ready? If so i'll paypal now?
Title: Re: AIS removal kit
Post by: dazza on 06 July 2016, 04:06:43 pm
Has anyone else had issues with tolerances?  Don't know if I'm doing something wrong but mine seem way to tight a fit and they won't go on any more than you can see in the photo.  Any suggestions?
Title: Re: AIS removal kit
Post by: dazza on 06 July 2016, 06:06:35 pm
Problem solved,  took them to my brother's and got him to drill them out another half millimeter..Now I'm wondering wether they will seal, smothered them with loctite, what have others used?
Title: Re: AIS removal kit
Post by: dickturpin on 06 July 2016, 06:45:20 pm
http://www.ebay.co.uk/itm/like/320775948803?lpid=122&googleloc=9046813&poi=&campaignid=620794543&device=t&adgroupid=27377119746&rlsatarget=pla-181479836226&adtype=pla&crdt=0&ul_ref=http%253A%252F%252Frover.ebay.com%252Frover%252F1%252F710-134428-41853-0%252F2%253Fmtid%253D1673%2526kwid%253D1%2526crlp%253D110917616946_563391%2526itemid%253D320775948803%2526targetid%253D181479836226%2526rpc%253D0.18%2526rpc_upld_id%253D72589%2526device%253Dt%2526mpre%253Dhttp%25253a%25252f%25252fwww.ebay.co.uk%25252fitm%25252flike%25252f320775948803%25253flpid%25253d122%252526chn%25253Dps%2526adtype%253Dpla%2526googleloc%253D9046813%2526poi%253D%2526campaignid%253D620794543%2526adgroupid%253D27377119746%2526rlsatarget%253Dpla-181479836226%2526gclid%253DCjwKEAjw2PK7BRDPz5nDh9GjoGcSJAAybcS3tEqJJQt3lPzmgtWFPr7mjBrOec6G05X5oVzQxx1ACBoC4SHw_wcB%2526srcrot%253D710-134428-41853-0%2526rvr_id%253D1057796825470&lpid=122&chn=ps&googleloc=9046813&poi=&campaignid=620794543&device=t&adgroupid=27377119746&rlsatarget=pla-181479836226&adtype=pla&crdt=0&ul_ref=http%253A%252F%252Frover.ebay.com%252Frover%252F1%252F710-134428-41853-0%252F2%253Fmtid%253D1673%2526kwid%253D1%2526crlp%253D110917616946_563391%2526itemid%253D320775948803%2526targetid%253D181479836226%2526rpc%253D0.18%2526rpc_upld_id%253D72589%2526device%253Dt%2526mpre%253Dhttp%25253a%25252f%25252fwww.ebay.co.uk%25252fitm%25252flike%25252f320775948803%25253flpid%25253d122%252526chn%25253Dps%2526adtype%253Dpla%2526googleloc%253D9046813%2526poi%253D%2526campaignid%253D620794543%2526adgroupid%253D27377119746%2526rlsatarget%253Dpla-181479836226%2526gclid%253DCjwKEAjw2PK7BRDPz5nDh9GjoGcSJAAybcS3tEqJJQt3lPzmgtWFPr7mjBrOec6G05X5oVzQxx1ACBoC4SHw_wcB%2526srcrot%253D710-134428-41853-0%2526rvr_id%253D1057796825470&ul_noapp=true (http://www.ebay.co.uk/itm/like/320775948803?lpid=122&googleloc=9046813&poi=&campaignid=620794543&device=t&adgroupid=27377119746&rlsatarget=pla-181479836226&adtype=pla&crdt=0&ul_ref=http%253A%252F%252Frover.ebay.com%252Frover%252F1%252F710-134428-41853-0%252F2%253Fmtid%253D1673%2526kwid%253D1%2526crlp%253D110917616946_563391%2526itemid%253D320775948803%2526targetid%253D181479836226%2526rpc%253D0.18%2526rpc_upld_id%253D72589%2526device%253Dt%2526mpre%253Dhttp%25253a%25252f%25252fwww.ebay.co.uk%25252fitm%25252flike%25252f320775948803%25253flpid%25253d122%252526chn%25253Dps%2526adtype%253Dpla%2526googleloc%253D9046813%2526poi%253D%2526campaignid%253D620794543%2526adgroupid%253D27377119746%2526rlsatarget%253Dpla-181479836226%2526gclid%253DCjwKEAjw2PK7BRDPz5nDh9GjoGcSJAAybcS3tEqJJQt3lPzmgtWFPr7mjBrOec6G05X5oVzQxx1ACBoC4SHw_wcB%2526srcrot%253D710-134428-41853-0%2526rvr_id%253D1057796825470&lpid=122&chn=ps&googleloc=9046813&poi=&campaignid=620794543&device=t&adgroupid=27377119746&rlsatarget=pla-181479836226&adtype=pla&crdt=0&ul_ref=http%253A%252F%252Frover.ebay.com%252Frover%252F1%252F710-134428-41853-0%252F2%253Fmtid%253D1673%2526kwid%253D1%2526crlp%253D110917616946_563391%2526itemid%253D320775948803%2526targetid%253D181479836226%2526rpc%253D0.18%2526rpc_upld_id%253D72589%2526device%253Dt%2526mpre%253Dhttp%25253a%25252f%25252fwww.ebay.co.uk%25252fitm%25252flike%25252f320775948803%25253flpid%25253d122%252526chn%25253Dps%2526adtype%253Dpla%2526googleloc%253D9046813%2526poi%253D%2526campaignid%253D620794543%2526adgroupid%253D27377119746%2526rlsatarget%253Dpla-181479836226%2526gclid%253DCjwKEAjw2PK7BRDPz5nDh9GjoGcSJAAybcS3tEqJJQt3lPzmgtWFPr7mjBrOec6G05X5oVzQxx1ACBoC4SHw_wcB%2526srcrot%253D710-134428-41853-0%2526rvr_id%253D1057796825470&ul_noapp=true)
Title: Re: AIS removal kit
Post by: dazza on 06 July 2016, 08:41:20 pm
Cheers Dickturpin  :thumbup
Title: Re: AIS removal kit
Post by: dickturpin on 06 July 2016, 08:47:41 pm
That was what used when Justy made these kits a few years ago.
Title: Re: AIS removal kit
Post by: stevegixer on 07 July 2016, 10:23:05 pm
Has anyone else had issues with tolerances?  Don't know if I'm doing something wrong but mine seem way to tight a fit and they won't go on any more than you can see in the photo.  Any suggestions?

Sorry about this.if you want to send them back I can get another set made .these were the measurements I was given & personally had no problems.
Obviously I want you to be happy.
Title: Re: AIS removal kit
Post by: dazza on 07 July 2016, 10:48:40 pm
Problem sorted now Steve, cheers, only posted as I thought I may have done something wrong, had them drilled out a bit more with a pillar drill so no need to send them back. They were just a tad too tight to fit. Internal diameter was 12mm, just opened them up to 12.5. :thumbup
Title: Re: AIS removal kit
Post by: stevegixer on 18 July 2016, 10:09:00 am
My machinist is on the job lads.hopefully be done this week.I will be in touch  ;)
Title: Re: AIS removal kit
Post by: Red Ceri on 18 July 2016, 10:19:24 am
Great news Steve, PM me your details and I'll get the virtual beer tokens off to you.
Title: Re: AIS removal kit
Post by: teecee90 on 25 July 2016, 01:09:04 am
Nice one. Let me know when and how you want £££


Sent from my iPad using Tapatalk
Title: Re: AIS removal kit
Post by: stevegixer on 25 July 2016, 10:06:53 am
Quick update.
All done just waiting for more grubscrews to arrive.
Title: Re: AIS removal kit
Post by: stevegixer on 28 July 2016, 09:48:24 pm
Sorry for the delay lads.grub screws arrived today.
Will need delivery addresses please so I can try & post them Saturday.
Also payments to stevegixer@streetriders.co.UK £13
Cheers lads.
Redceri payment received cheers buddy.
Title: Re: AIS removal kit
Post by: Red Ceri on 29 July 2016, 04:13:12 pm
No worries Steve and thanks again for the time and effort in getting these sorted, much appreciated :thumbup
Title: Re: AIS removal kit
Post by: Peasy on 29 July 2016, 05:02:46 pm
Sorry for the delay lads.grub screws arrived today.
Will need delivery addresses please so I can try & post them Saturday.
Also payments to stevegixer@streetriders.co.UK £13
Cheers lads.
Redceri payment received cheers buddy.


Did you have my name down for some mate?
Title: Re: AIS removal kit
Post by: stevegixer on 31 July 2016, 05:44:55 pm
Didn't post Saturday as didn't receive some delivery addresses.
Red ceri address & payment received
Teecee 90 payment and address received.
Peasy
Exupnut
Refer
I think that's it.need delivery addresses & payment to stevegixer@streetriders.co.UK please lads.
Please send as gift or friends & family
Title: Re: AIS removal kit
Post by: Exupnut on 31 July 2016, 05:56:57 pm
Hi Steve ....payment sent. Let me know you recieved and have my address. Cheers.
Title: Re: AIS removal kit
Post by: Peasy on 31 July 2016, 06:20:22 pm
Thanks mate, will sort tonight. Cheers
Title: Re: AIS removal kit
Post by: stevegixer on 31 July 2016, 07:33:23 pm
Please recheck PayPal address exupnut as I had mid spelled it sorry
Title: Re: AIS removal kit
Post by: Exupnut on 31 July 2016, 07:49:14 pm
Sent again......(spelt correctly ;-)
Title: Re: AIS removal kit
Post by: stevegixer on 31 July 2016, 07:58:06 pm
Sent again......(spelt correctly ;-)
Received thanks buddy
Title: Re: AIS removal kit
Post by: Peasy on 31 July 2016, 09:19:11 pm
All done mate, thanks
Title: Re: AIS removal kit
Post by: stevegixer on 31 July 2016, 09:24:42 pm
All done mate, thanks
Received cheers buddy need delivery address please
Title: Re: AIS removal kit
Post by: Peasy on 31 July 2016, 09:38:15 pm
Hi mate,
Should have been a note on the PayPal thingy.
Will pm it to you now
Thanks
Lewis
Title: Re: AIS removal kit
Post by: teecee90 on 31 July 2016, 10:18:08 pm
Steve


Did you get my payment mate? Sent it a couple days ago.


Cheers
Title: Re: AIS removal kit
Post by: stevegixer on 01 August 2016, 06:23:04 am
Steve


Did you get my payment mate? Sent it a couple days ago.


Cheers
Yes buddy received cheers
Title: Re: AIS removal kit
Post by: Tefer on 01 August 2016, 10:54:56 am
Sent Steve, let me know if you get it ok.
Title: Re: AIS removal kit
Post by: stevegixer on 01 August 2016, 11:14:15 am
Sent Steve, let me know if you get it ok.

Received cheers buddy
Title: Re: AIS removal kit
Post by: stevegixer on 03 August 2016, 09:29:41 pm
All posted today.
Sorry about the delay lads should be with you by end of the week. :)
Title: Re: AIS removal kit
Post by: Exupnut on 04 August 2016, 12:44:26 pm
Lazy Bastid
Title: Re: AIS removal kit
Post by: teecee90 on 04 August 2016, 01:50:33 pm
Mine arrived today Steve. Looking good. Thanks mate.
Title: Re: AIS removal kit
Post by: stevegixer on 04 August 2016, 06:57:03 pm
Mine arrived today Steve. Looking good. Thanks mate.
Glad you are happy buddy.
Title: Re: AIS removal kit
Post by: Exupnut on 04 August 2016, 07:21:58 pm
Recieved today aswell. Cheers bud....another foccin job on the list of many...;-)
Title: Re: AIS removal kit
Post by: teecee90 on 04 August 2016, 08:00:03 pm
Plenty of silicone blanking caps on eBay. Anyone know the internal diameter required for the airbox and carb hose?
Title: Re: AIS removal kit
Post by: stevegixer on 04 August 2016, 08:36:52 pm
Plenty of silicone blanking caps on eBay. Anyone know the internal diameter required for the airbox and carb hose?
Not sure off top of my head but there is a post further back in this thread I think.
Title: Re: AIS removal kit
Post by: Red Ceri on 06 August 2016, 12:11:53 am
Mine turned up today,cracking job, thanks
Title: Re: AIS removal kit
Post by: Peasy on 07 August 2016, 07:56:45 pm
Got mine too thanks.
Title: Re: AIS removal kit
Post by: Tefer on 08 August 2016, 10:22:59 am
Mine arrived :)
Title: Re: AIS removal kit
Post by: stevegixer on 08 August 2016, 05:28:39 pm
Glad they all turned up OK lads  :)
Title: Re: AIS removal kit
Post by: Tefer on 12 October 2016, 12:44:22 pm
Hi,


Pat's site has stuff about removing coolant, assume that's not needed but could be worth it?


The blanking caps, the have small grub screws to hold them on? What size and fitment? I have ordered some high temp silicone too.
Title: AIS removal kit
Post by: mickvp on 12 October 2016, 03:38:47 pm
Removing coolant is not strictly needed but removing the radiator makes the job easier, that's how I did mine using the same logic as you that it was probably worth it anyway. I think the grub screws were an m4 on the ones I had.
Title: Re: AIS removal kit
Post by: gixersix on 22 October 2016, 07:11:07 pm
Hi, sorry to be coming late to the party.


Thinking about removing my AIS from 2004 Fazer.


I have previously had a Leo Vince can on this bike and I loved the popping and banging I used to get on closing the throttle.
I bought a MIVV for it, and the Leo Vince went back onto my Gixxer. The popping pretty much stopped, but the MIVV looked better.


However, I'm looking at putting the Leo Vince back on the Fazer.



Question is, if I remove the AIS, will the popping and banging stop?
Title: Re: AIS removal kit
Post by: Tefer on 02 January 2017, 03:11:12 pm
Plenty of silicone blanking caps on eBay. Anyone know the internal diameter required for the airbox and carb hose?


Does anyone have the diameter for the airbox plug or a part number? I got the smaller ones for the Carb 4 intake.
Title: Re: AIS removal kit
Post by: robbo on 02 January 2017, 03:47:28 pm
Hi Tefer,
I made a note in my little black book when PieEater posted the part number info early last year, just haven't got around to removing my AIS yet.
Caps are #3 16G-13569-00(Plug blind)    the clips to go with them are #4 90467-10039(Clip).Just use some high temp silicon on the spigots before sliding the caps on.
Hope this helps.
Title: Re: AIS removal kit
Post by: Tefer on 02 January 2017, 04:20:18 pm
Hi Tefer,
I made a note in my little black book when PieEater posted the part number info early last year, just haven't got around to removing my AIS yet.
Caps are #3 16G-13569-00(Plug blind)    the clips to go with them are #4 90467-10039(Clip).Just use some high temp silicon on the spigots before sliding the caps on.
Hope this helps.


Thanks Robbo, thats the smaller plugs, i got a few of them and the clips for them, there is one needed for the airbox, it look sto be about 18mm but wanted to be sure before buying a plug.
Title: Re: AIS removal kit
Post by: robbo on 02 January 2017, 04:51:51 pm

Doh........ Just had a read back through all the posts and realised I hadn't answered your question as I forgot about the airbox. Hopefully someone will come back with the right info, as I'd certainly be interested. Nothing worse than starting a project only to be stuck for something quite simple.
Good luck. :thumbup
Title: Re: AIS removal kit
Post by: PieEater on 02 January 2017, 04:56:44 pm

Does anyone have the diameter for the airbox plug or a part number? I got the smaller ones for the Carb 4 intake.
I used a cap from one of Mrs PieEater's cosmetic bottles for mine and I let AndyW have the cap from my visor cleaner spray bottle to do his, just used some silicone on the inside to make sure the fit was airtight and some gaffer tape on the outside to make sure it stayed in place, both have been fine since. So bottom line is you'll probably have something suitable knocking around at home without having to buy anything special.
Title: Re: AIS removal kit
Post by: Tefer on 03 January 2017, 10:37:22 am

Does anyone have the diameter for the airbox plug or a part number? I got the smaller ones for the Carb 4 intake.
I used a cap from one of Mrs PieEater's cosmetic bottles for mine and I let AndyW have the cap from my visor cleaner spray bottle to do his, just used some silicone on the inside to make sure the fit was airtight and some gaffer tape on the outside to make sure it stayed in place, both have been fine since. So bottom line is you'll probably have something suitable knocking around at home without having to buy anything special.


Cheers PieEater, will scope out the other halfs cosmetic stuff ;)
Title: Re: AIS removal kit
Post by: teecee90 on 04 February 2017, 02:40:03 pm
Been a while since I bought the blanking caps from Steve but have only just tried fitting them. Only one seems to fit. Have measured the inside diameter and the one that fits is 12.5mm and the three that don't are 12mm. Measured one of the outlet pipes and it is 12.3mm. The one that fits doesn't slide all the way down and seems to be slightly tapered internally. Looks like some fettling is required.... hey ho.
Title: Re: AIS removal kit
Post by: Woodzey80 on 04 February 2017, 02:54:39 pm
I had the same problem but some help from a lump hammer, Viking power & a lot of harsh language I got them fitted in the end. Let's just say they are never coming off !! Seems like they just needed that 0.2-0.3mm enlargement.
Title: Re: AIS removal kit
Post by: Tefer on 06 February 2017, 01:06:44 pm
Hi,


I used this for the airbox blank off, it was not a tight fit but used some silicone sealer.


http://www.ebay.co.uk/itm/221817431048?_trksid=p2060353.m2749.l2649&var=520687992353&ssPageName=STRK%3AMEBIDX%3AIT (http://www.ebay.co.uk/itm/221817431048?_trksid=p2060353.m2749.l2649&var=520687992353&ssPageName=STRK%3AMEBIDX%3AIT)
Title: Re: AIS removal kit
Post by: Slide on 25 March 2017, 09:27:16 am
Hey guys. Just a quick question. I'm looking for a temporary solution, until I decide whether to completely remove the AIS or not. Would cutting the AIS vacuum hose connected to the carb inlet and blocking both holes with a screw disable the AIS, or not. Can anything go wrong/broke by just pluging that hose on both (cut) ends and not removing the AIS at the same time. I'm just looking to get rid of the popping sound on deceleration, and would like to see if it's worth buying the block off plates, as I already changed my spark plugs with AIS fitted.
Title: Re: AIS removal kit
Post by: teecee90 on 25 March 2017, 01:41:31 pm
Just got round to fitting the caps after a bit of fettling on my mates lathe...


(http://i1352.photobucket.com/albums/q653/teecee90/IMG_2691_zpsjbct36uo.jpg)
Title: Re: AIS removal kit
Post by: anutz on 25 March 2017, 10:30:30 pm
now thats a clean engine....mine looks awful  :'(
Title: Re: AIS removal kit
Post by: vivfazer on 05 June 2017, 11:19:41 pm
Hi,
Are you still making the caps for the AIS removal.
Would be very interested if they are still available.
Many thanks.

Title: Re: AIS removal kit
Post by: robbo on 06 June 2017, 12:12:57 am
Viv,
You'd need to pm stevegixer.He's the guy who was able to get them made.
Title: Re: AIS removal kit
Post by: took on 11 February 2018, 10:28:51 am
Hi all, i was thinking of pulling of the AIS, i am ok with tapping and fitting bolts but had a thought, use exhaust goo and push in a  12mm spigot, will this work...............or is someone on here still selling removal kits?
Title: Re: AIS removal kit
Post by: PieEater on 11 February 2018, 11:49:10 am
Hi all, i was thinking of pulling of the AIS, i am ok with tapping and fitting bolts but had a thought, use exhaust goo and push in a  12mm spigot, will this work...............or is someone on here still selling removal kits?

Quoting so people can read - really hate the way the software these forums use auto resizes text.

IMHO if you're OK with tapping I would do this as although it will take a bit more time and effort you know it will be permanent.
Title: Re: AIS removal kit
Post by: took on 11 February 2018, 06:20:30 pm
 :lol :lol just noticed the tiny text :lol :lol  Thanks.