Fazer Owners Club - Unofficial

Bits and bobs => Articles => FZS600 => Topic started by: stevierst on 27 January 2013, 04:22:55 pm

Title: DIY luggagae rack
Post by: stevierst on 27 January 2013, 04:22:55 pm
Been looking for a luggage rack to carry my rather large kit bag to work. Couldn't find one big enough, so I knocked one up from bits of box section I had lying around.

Renntec run in fear, stevies own rack has landed! Cost about a tenner too :))


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Title: Re: DIY luggagae rack
Post by: richfzs on 27 January 2013, 04:40:26 pm
couple of small wheels on that, it'll make a decent wheelie bar...
Title: Re: DIY luggagae rack
Post by: stevierst on 27 January 2013, 04:45:31 pm
It is a bit huge, but so is the kitbag I've got to carry. I was going to stand the bike up on it in the garage to save a bit of room.

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Title: Re: DIY luggagae rack
Post by: DryRob on 27 January 2013, 04:57:32 pm
I like that, definitely better than what I'd manage
Title: Re: DIY luggagae rack
Post by: Fazerider on 27 January 2013, 06:16:00 pm
Nice neat solution. :thumbup
Does the £10 include the labour? :D
Title: Re: DIY luggagae rack
Post by: snapper on 27 January 2013, 08:25:02 pm
I might be wrong but you may have trouble come MOT time , sharp edges and corners ect but looks like a great bit of work
 
 
Title: Re: DIY luggagae rack
Post by: stevierst on 27 January 2013, 08:29:01 pm
I might be wrong but you may have trouble come MOT time , sharp edges and corners ect but looks like a great bit of work
You've got a point there, I might just have to remove it come MOT time  :thumbup . Takes about 30 seconds with a ratchet.
I might also have a HUGE top box on by then! :lol :lol
Title: Re: DIY luggagae rack
Post by: red98 on 30 January 2013, 12:15:33 pm
very tidy...well fabricated  :D
Title: Re: DIY luggagae rack
Post by: Jazz999 on 30 January 2013, 02:27:01 pm
So you going to take orders from your ham-fisted fellow foccers now? I know I'd have one!

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Title: Re: DIY luggagae rack
Post by: stevierst on 30 January 2013, 02:40:17 pm
I can certainly 'knock one up' if anyone has any special requirements. :D
Title: Re: DIY luggagae rack
Post by: Jazz999 on 30 January 2013, 02:49:03 pm
That's a Def yes from me m8!

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Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 02 February 2013, 04:02:00 pm
how much for one of these racks
Title: Re: DIY luggagae rack
Post by: stevierst on 02 February 2013, 08:03:35 pm
how much for one of these racks

I wouldn't have a clue tbh. I priced up new metal for jazz and it came to about £18. Erm 25+p&p?
Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 04 February 2013, 08:20:56 am
ok cool sounds good i have a foxeye 600 2003 is it the same fitting as the earlier models. thanks scott
Title: Re: DIY luggagae rack
Post by: Rebuilt on 04 February 2013, 08:47:05 am
i like this ... nicely made  :D
Title: Re: DIY luggagae rack
Post by: stevierst on 04 February 2013, 09:50:39 am
ok cool sounds good i have a foxeye 600 2003 is it the same fitting as the earlier models. thanks scott

Not sure tbh, you might have to look it up on one of the websites that does racks and see if the part numbers are the same. I'm fairly confident that they are the same tail unit though. Can anyone out there confirm this?
Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 04 February 2013, 01:54:56 pm
ok bud will investigate.
Title: Re: DIY luggagae rack
Post by: JZS 600 on 04 February 2013, 02:12:51 pm
I think you've found a gap in the market!
Title: Re: DIY luggagae rack
Post by: red98 on 04 February 2013, 03:54:44 pm
good product that,go into production and you`ll soon RACK up a fortune  :rollin :rollin :rollin
Title: Re: DIY luggagae rack
Post by: Looney tune on 06 February 2013, 04:14:20 pm
Been looking for a luggage rack to carry my rather large kit bag to work. Couldn't find one big enough, so I knocked one up from bits of box section I had lying around.

Renntec run in fear, stevies own rack has landed! Cost about a tenner too :))


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Maybe a short piece of box section in between the section nearest the seat would aid in protecting the paint on your bike more, tis a good looking rack tho and well priced. What about colour coding them for some extra cash ?
Title: Re: DIY luggagae rack
Post by: stevierst on 06 February 2013, 04:28:46 pm
Yep, just found a little bit of paint rub where my bag has caught the paint behind the seat. Ill be putting a piece of tubing in there for the next one methinks. Thanks for the observations, as everything that's manufactured, its a constantly evolving design.

As for colour coding, well I'd have to source the correct paint per bike at quite a cost, and I'm not the greatest of sprayers. Probably not a good idea for me to do it tbh, I'd only screw it up:))

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Title: Re: DIY luggagae rack
Post by: DryRob on 06 February 2013, 05:14:46 pm
you could just sell them bare or prime them
Title: Re: DIY luggagae rack
Post by: stevierst on 06 February 2013, 08:12:25 pm
you could just sell them bare or prime them

Yep, whatever the buyer wants really.
Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 07 February 2013, 09:52:51 am
hello bud checked out the size mine is 50mm front centre of bolt to bolt. so would like one of these racks will it come in blk like picture and how would you mlike payment.
Title: Re: DIY luggagae rack
Post by: stevierst on 07 February 2013, 12:26:15 pm
No problem, ill make a start on it this afternoon. I can make the rack slightly smaller if you want to fit a top box, or leave it the way it is. It is quite large though! And yep ill do it in gloss black smoothrite. Might take a day or two to dry though. :D

As per payment, you can do a bank transfer, or PayPal. Transfer is preferable though, ill pm you my details when I get cracking with the rack.


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Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 07 February 2013, 12:37:38 pm
hello mate i want to fit a large box for two lids. the box i saw on ebay is 55 cm by 43 cm
http://www.ebay.co.uk/itm/TAKE-COVER-51L-SILVER-MOTORCYCLE-BACK-BOX-TOPBOX-LUGGAGE-STORAGE-MOTORBIKE-BIKE-/330839165363?pt=UK_Motorcycle_Parts&hash=item4d078d09b3 (http://www.ebay.co.uk/itm/TAKE-COVER-51L-SILVER-MOTORCYCLE-BACK-BOX-TOPBOX-LUGGAGE-STORAGE-MOTORBIKE-BIKE-/330839165363?pt=UK_Motorcycle_Parts&hash=item4d078d09b3)
what you reckon.
Title: Re: DIY luggagae rack
Post by: stevierst on 07 February 2013, 12:48:53 pm
Ha,ha, its the same one I've got my eye on. :o cheap and cheerful, but I think quality is a bit low. Does the job though. Ill keep the rack the same size, but put a couple more cross bars in to support the baseplate.

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Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 07 February 2013, 02:10:54 pm
ok bud sounds great
Title: Re: DIY luggagae rack
Post by: JZS 600 on 07 February 2013, 03:32:51 pm
Let me know how it works out, looks like exactly what I'm after!
Title: Re: DIY luggagae rack
Post by: stevierst on 07 February 2013, 06:15:59 pm
Well the build phase has been completed, now for the paint.
What do you think?(http://img.tapatalk.com/d/13/02/08/qazy8upe.jpg)

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Title: Re: DIY luggagae rack
Post by: Jazz999 on 07 February 2013, 06:33:42 pm
Looks really good Steve. Excellent work!

NOTHING FAZES A FOCCER!

Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 08 February 2013, 06:24:42 am
bloody hell. You don't hang around looks great pm me your details so i can transfer the dosh thanks bud.
Title: Re: DIY luggagae rack
Post by: stevierst on 08 February 2013, 08:56:36 am
Just had a look this morning, and the paint hasn't quite gone right (too cold last night maybe) so ill flat it back and try again today with a heater on it. Ill probably be able to post it on Monday.
Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 08 February 2013, 09:04:27 am
thanks for the update bud.
Title: Re: DIY luggagae rack
Post by: stevierst on 08 February 2013, 02:59:24 pm
Here's my 'work donkey' all kitted up for the morning commute. Its what the rack was built for.

Paint is now on, and its looking pretty good. Fan heater made a world of difference to the paint(http://img.tapatalk.com/d/13/02/08/eve3adym.jpg)

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Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 08 February 2013, 03:53:05 pm
ok great.
 
Title: Re: DIY luggagae rack
Post by: DryRob on 08 February 2013, 04:32:25 pm
wouldn't it be easier to move than lug that around everyday?  :lol
Title: Re: DIY luggagae rack
Post by: stevierst on 08 February 2013, 05:22:34 pm
Doing 12 hour shifts atm, feels like I'm never away from work. I was thinking of moving in there. It'll save me 200 miles per week!
Title: Re: DIY luggagae rack
Post by: simonm on 20 February 2013, 10:49:28 am
Hiya.
I'm interested in one of these too :-).


Please can you tell me if it allows the pillion handle to be fitted as well ?


Also curious if the 3 fitment holes (as per this pic http://www.auctiva.com/hostedimages/showimage.aspx?gid=336432&image=643854630&images=643854630,643854651,643854666&formats=0,0,0&format=0 (http://www.auctiva.com/hostedimages/showimage.aspx?gid=336432&image=643854630&images=643854630,643854651,643854666&formats=0,0,0&format=0)) are needed for fitting a top box ?


Your feedback and/or tweak ideas would be appreciated :-)




Simon
Title: Re: DIY luggagae rack
Post by: stevierst on 20 February 2013, 02:34:14 pm
No you can't fit the pillion handle unfortunately, the box section steel is a bit too big for that. I could possibly add a grab handle to the rack made out of box section.
 As for the holes in the photo, well most top boxes come with a fitting kit that includes adjustable bars that can be bolted through the mounting plate. I've fitted a few boxes to Renntec racks this way in the past.
Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 20 February 2013, 06:41:35 pm
Hi guys this is the rack stevie made for me for my foxeye 2003 it fits great. I recommend this item to everyone very well made and fits perfect.
Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 20 February 2013, 06:45:08 pm
Sorry for the picture quality.
Title: Re: DIY luggagae rack
Post by: simonm on 20 February 2013, 06:50:29 pm
Hi Stevie,


Please can you PM me your details for this ? I'd be interested in one as per scottsmith1972 with a pillion grab handle if possible :-)
Title: Re: DIY luggagae rack
Post by: ddtwelve on 20 February 2013, 09:20:25 pm
hey scottismith how you get two lids in your new box , ive just brought the same one but cant for the help of trying fit two large lids in  :eek
Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 21 February 2013, 06:35:08 am
Hello bud not yet ordered the box im getting it at the end of the month.
Title: Re: DIY luggagae rack
Post by: simonm on 21 February 2013, 06:34:40 pm
Hiya Stevie,
I wanted to PM you a pic of my rear end  ;)  as it currently is but it doesn't allow attachments.  Please see below :-)
Title: Re: DIY luggagae rack
Post by: simonm on 22 February 2013, 07:19:57 pm
hey scottismith how you get two lids in your new box , ive just brought the same one but cant for the help of trying fit two large lids in  :eek



This looks like the same box with two lids in ?


http://www.bikechatforums.com/viewtopic.php?p=3151212 (http://www.bikechatforums.com/viewtopic.php?p=3151212)

Title: Re: DIY luggagae rack
Post by: scottsmith1972 on 22 February 2013, 07:44:51 pm
http://www.amazon.co.uk/HELMET-MOTORCYCLE-LUGGAGE-STORAGE-MOTORBIKE/dp/B00B4RADLY/ref=sr_1_25?ie=UTF8&qid=1361562169&sr=8-25 (http://www.amazon.co.uk/HELMET-MOTORCYCLE-LUGGAGE-STORAGE-MOTORBIKE/dp/B00B4RADLY/ref=sr_1_25?ie=UTF8&qid=1361562169&sr=8-25)
this is the same box as on ebay and says it takes two lids ?
Title: Re: DIY luggagae rack
Post by: stevierst on 26 February 2013, 04:26:13 pm
Just finished doing my fz1 rack this afternoon. I made it so its removable for those days when you just want to ride.(http://img.tapatalk.com/d/13/02/27/e4ezarup.jpg)
At the moment it just slides out, but there will be two location bolts fitted to secure it in place.
(http://img.tapatalk.com/d/13/02/27/vuhyge9e.jpg)
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Title: Re: DIY luggagae rack
Post by: kennys@lothianms.co.uk on 18 March 2013, 12:34:30 pm
hi
i have just joined the foc and  live in Galashiels, Scottish Borders.
this sight was recommended to me as i am looking for a bike rack
for my 1998 FZS 600 in black.
many thanks
kenny
 
Title: Re: DIY luggagae rack
Post by: stevierst on 18 March 2013, 05:13:07 pm
Hi Kenny, get yourself on the intro page and say hello to the rest of the madhouse.
 I'm making a rack for SimonM next week, so there would be a bit of a delay making one for you as time off work is getting a bit scarce atm.
I'm doing the racks for £40 posted of its painted. If you can get it powder coated, the finish would last a lot longer and it would be £35 from me.
Ill give you a shout when I can get time off if you like.

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Title: Re: DIY luggagae rack
Post by: stevierst on 21 March 2013, 10:08:48 am
The Fz1 rack is finished. I won't be making any of these for anyone as it took me a considerable amount of hours to make, and it wouldn't be cost effective to buy.
But here's my finished article.
(http://img.tapatalk.com/d/13/03/21/9udazype.jpg)

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Title: Re: DIY luggagae rack
Post by: stevierst on 21 March 2013, 10:09:51 am
As its modular, undo two bolts and your left with just the rails.
(http://img.tapatalk.com/d/13/03/21/e6ytagy8.jpg)

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Title: Re: DIY luggagae rack
Post by: stevierst on 21 March 2013, 10:13:43 am
I can put more photos on if anyone's interested in making one for themselves. Material costs were about £20-£25 without paint, but it takes quite a while to make the rear suppporting bracket under the seat.

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Title: Re: DIY luggagae rack
Post by: kennys@lothianms.co.uk on 21 March 2013, 11:08:51 am
hi stevie, I am usless on a computer, how do I find the intro page ??
cheers
kenny
Title: Re: DIY luggagae rack
Post by: stevierst on 21 March 2013, 11:57:35 am
If you go to the foc-u main page and look at the grey index bar near the top, its second tab from the left saying 'forum'. Click that then click on 'introduction' which is top of the list.

Open a new topic, introduce yourself to everyone then wait for the circus to start.:D


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Title: Re: DIY luggagae rack
Post by: kennys@lothianms.co.uk on 21 March 2013, 12:31:39 pm
hi stevie
I think I have done it correctly, time will tell lol :lol
Title: Re: DIY luggagae rack
Post by: robin78842 on 17 September 2014, 11:02:07 am
My Givi rack from my 03 foxeye fits my 99 boxeye...
Title: Re: DIY luggagae rack
Post by: johnakay on 22 February 2015, 04:58:34 pm
just notice this thread.
incase anyone want to know the early Fazer's inc 02 and 03 models share the same rear ends.oops it seem that they dont according renntec.
seems rather strange considering the expense of altering the jigs when only the cosmetics were changed inc lights.
I have thought about making them before but I couldn't do it cheap enough for you guys certainly not for 40 quid.
Title: Re: DIY luggagae rack
Post by: Andy FZS on 23 February 2015, 06:55:12 am
I believe that the rear foot rests are in a slightly different place. The Fox eye ones are slightly lower  iirc.