So the carbs are all cleaned out and back together again. Good job I ordered that O-ring kit as my Dad checked his order for his ones and they are not Viton, just standard Nytrile. The old ones were absolutely knackered, rock hard and some fell to bits when taking them off to replace. No surprise really as they are at least 24 years old.
We just replaced the O-rings inside the carbs and new float bowl gaskets. The jet cleaning tool and brushes came in handy, I was very carefull to try and not enlarge the holes in the jets etc.... got a good amount of green gunk out even after carb cleaner and ultrasonic cleaning from the little jet holes. A toothbrush came in very handy as well as you can clean everything without damage.
We checked the float heights, all seem to be the same height and parallel with the carb body when just resting on the little float dodahs. Left them well alone as didn't want to make it worse, hopefully they will be ok. Bike has only done about 18K ish.
This afternoon I cleaned out the blocked hole on the bottom of the fuel tank, was blocked with crusty gunk. Does anyone know if one of the tubes is a breather and one is overflow from tank? I had the tank leaned on it's side with fuel tap to the right, and a little bit of fuel came out of the bottom tube.
I have a little bit of new and old fuel still in the tank so I wacked some Redex in there and was giving it a good shake around, can't see any rust through the fuel filler cap. I will chuck this out before fitting and put some fresh petrol in.
Also fitted a new fuel filter and I have a new upgraded front sprocket nut, never checked it but for a few £ I will just swap it anyway.
Will probably have to wait until next weekend to put the old girl back together again and see if she comes back to life. I don't have carb balancers so I will probably have to take her to a shop to get set up. Could probably do with a new chain kit as well tbh, I think it's still the original but it got a bit rusty in the garage the other year. Also need to bleed the brakes....and whatever other jobs come up