Success! Ok, sorted the problem with the help of my mate. Wiring fault in the loom caused the fan to run all the time on switch on. There is a Green Black wire which runs from the Clocks to the relay. The green black was down to earth and causing the relay to switch on immediately the ignition came on. Rather than strip acres of loom we ran a new cable from the clocks multi-plug back to the relay, soldering each end and hey presto, Back to normal.
Hope this helps anyone with similar problems.
Now I just need to order a new back tyre for our touring holidays in Germany.