Date: 27-04-24  Time: 05:31 am

Author Topic: Front end swap to USD forks (done and now with pics and write up)  (Read 20154 times)

Geordi Sussex

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Re: Front end swap to USD forks (Almost done and now with picks)
« Reply #50 on: 17 April 2014, 10:56:45 pm »
I've not ridden another fazer so I can't compare

Bit I have to say riding mine is fun  :b
NFFN

HaVoC

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Re: Front end swap to USD forks (Almost done and now with picks)
« Reply #51 on: 17 April 2014, 11:27:26 pm »
Heh, they're all good to ride  :D

Robbus

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Re: Front end swap to USD forks (Almost done and now with picks)
« Reply #52 on: 18 April 2014, 08:38:04 am »
Very slick mate!


Could you let me know the diameter of the axle when you get a chance please?


Cheers,
Rob

ChristoT

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Re: Front end swap to USD forks (Almost done and now with picks)
« Reply #53 on: 18 April 2014, 12:12:00 pm »
On the leading / trailing caliper thing, I think most bikes have them trailing as a safety feature.

As we all known, aluminium is a pretty weak metal. And braking forces are considerable. With trailing calipers, the calipers (and/or their brackets) push against the entire fork when they grip the disc. If the calipers are leading, they only pull against that little aluminum mounting point. Hello, fatigue and catastrophic failure!

If you want an example of a caliper that pulls against its mount, check out the torque arm on the rear brake. That's a substantial lump.
The Deef's apprentice

Geordi Sussex

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Re: Front end swap to USD forks (Almost done and now with picks)
« Reply #54 on: 18 April 2014, 09:58:35 pm »
What a mission of a day
But got it done. Looks a lot better
Also bumped into another fazer
Side by side I can't believe how chunky the bike looks



NFFN

Geordi Sussex

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Re: Front end swap to USD forks (Almost done and now with picks)
« Reply #55 on: 18 April 2014, 10:10:34 pm »
Ok. A quick wrote up how the how to

Fitting a yzf750 from end is a relatively simple swap
The from end I got didn't have a stem in it so I'm not sure if it is direct bolt on job
But I bought a lower fzs600 yoke and stem off eBay
I had it pressed out and pressed into the yzf bottom yokes
Both arms are the same size so unlike R1 conversions no additional fabrication is required
It's also a great time to change your head bearings
If you have never changed head bearings it's a "fun" thing to do

The yzf dose not have risers so the yokes needs to be drilled
But as the ignition is off set you need to make sure that the holes are far enough away from the ignition housing that you can get the nut on

There is also a little tab that fouls on the left lock
So it needs to be ground off (prob best to do this then the front end is off

That's pritty much it

Good luck with your USD conversion.
NFFN

Geordi Sussex

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Re: Front end swap to USD forks (done and now with pics and write up)
« Reply #56 on: 18 April 2014, 10:17:00 pm »
I had the lower parts of the forks milled out so I can use the blue do calipers
This also allowed me to use the standard fazer brake system

Apparently the blue dots are better than the 6 pots from the yzf
http://www.exup1000.co.uk/workshop/calipers.htm
NFFN

HaVoC

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Re: Front end swap to USD forks (done and now with pics and write up)
« Reply #57 on: 18 April 2014, 10:26:22 pm »
Looks great! Much better now the calipers are the right way round :-P health to enjoy matey!

Flak

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Re: Front end swap to USD forks (done and now with pics and write up)
« Reply #58 on: 19 April 2014, 03:05:43 am »
Aside from the looks, how does the handling compare with standard?
FZS600, Speed Triple 1050, FZS1000, DT175MX etc.

Geordi Sussex

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Re: Front end swap to USD forks (done and now with pics and write up)
« Reply #59 on: 19 April 2014, 06:49:02 am »
It feels a little heavier

But going out for a long ride today so will see what it's like after that
NFFN

Punkstig

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Re: Front end swap to USD forks (done and now with pics and write up)
« Reply #60 on: 20 April 2014, 08:15:19 am »
It feels a little heavier

Are the forks the same length as originals?
If they're longer this will make the bike feel heavy, dropping the forks through the yokes 5mm at a time then test ride could help.
Tyre pressure (mainly rear) can also make the bike feel heavy.
Other option is to raise the rear with a pair of dog bones!
Some say...

ElkWorks

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Re: Front end swap to USD forks (done and now with pics and write up)
« Reply #61 on: 02 June 2014, 06:57:07 am »
this looks interesting since im fed up of non adjustable suspension on mine....

also, what tail unit do you have ?