Date: 28-03-24  Time: 14:37 pm

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Messages - Disorderlypunk

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76
FZS600 Fazer / Re: Coolant leaking from float bowl
« on: 14 April 2020, 04:49:13 pm »
i just blocked the inlet/outlet using rubber caps and clips and removed all the associated pipes

77
FZS600 Fazer / Re: Brighter Headlight bulb?
« on: 03 April 2020, 11:43:39 pm »
Osram Night Breaker H4  or  Philips Xtreme Vision  H4
both the way to go - they cost a bit but worth it - the osram has always been my bulb of choice

78
FZS600 Fazer / Re: Rear Brake refurb
« on: 03 April 2020, 04:15:17 am »
the keyrings have got better over the years they used to be those shitty hard plastic ones
they used to send out little pads of notepaper which was always handy

79
FZS600 Fazer / Re: Rear Brake refurb
« on: 01 April 2020, 02:30:03 pm »
pack of o-rings for my suspension rebuild on the chop --- ooh crisps :rollin :rollin :rollin :rollin

80
FZS600 Fazer / Re: Rear Brake refurb
« on: 01 April 2020, 01:04:04 pm »
ooh god - delboy got mentioned so lets just jump on in
after i split, blasted and painted my rear calipers i definatly replaced mine because after a while they do harden/deform.


the problem is using the correct material and i researched like mad into this because i didnt want to F up and use the wrong stuff like nitrile which is something delboy would prob use if he needed to replace (yeah i have problems with a lot delboys stuff)
the easiest kind of o-ring to get is made of EPDM
thankfully du-pont are chemists and let us into there world by giving a compatability list
https://mscrm-dupont.secure.force.com/CRG_TlargiGuide
https://mscrm-dupont.secure.force.com/CRG_TlargiGuide


-its your brakes - its your lives - its a couple of quid i would rather not scrimp on
Not a fan of his either, not sure what you are referring to about "o rings" brought a sealing washer for rejoining 2 halves from webmoto and pistons and seals from fowlers


Your seal from Webmoto will be fine I'm sure.  The use of Orings in place of flat seals isn't really the way to go, yes it will work, for how long I've know idea.  An Oring is made to seal around a circumference or and edge, not flat surfaces and won't have the surface contact area of the flat seal.  Flat surface area contact will be achieved by crushing the Oring which could cause deformity, which under pressure will leek. 


Yes it will work to a point, but I wouldn't recommend it.
sorry i did say o ring but ment washer its cause i have a pack sat on my desk infront of me for when i get round to rebuilding my suspension
(probably later todays lockdown project)

81
FZS600 Fazer / Re: Rear Brake refurb
« on: 31 March 2020, 11:07:17 pm »
ooh god - delboy got mentioned so lets just jump on in
after i split, blasted and painted my rear calipers i definatly replaced mine because after a while they do harden/deform.


the problem is using the correct material and i researched like mad into this because i didnt want to F up and use the wrong stuff like nitrile which is something delboy would prob use if he needed to replace (yeah i have problems with a lot delboys stuff)
the easiest kind of o-ring to get is made of EPDM
thankfully du-pont are chemists and let us into there world by giving a compatability list
https://mscrm-dupont.secure.force.com/CRG_TlargiGuide
https://mscrm-dupont.secure.force.com/CRG_TlargiGuide


-its your brakes - its your lives - its a couple of quid i would rather not scrimp on

82
FZS600 Fazer / Re: Speedo Cable shorting - revised!
« on: 26 March 2020, 02:55:12 pm »
i i remember correctly there are three

83
FZS600 Fazer / Re: Speedo Cable shorting - revised!
« on: 23 March 2020, 03:06:51 pm »
if its half way up your in luck- time to get out the soldering iron and some heat shrink


84
FZS600 Fazer / Re: Help Repairing My Beloved FZS
« on: 18 February 2020, 07:31:25 pm »
cant find the pegs/hangers anywhere unfortunatly i must have thrown them out on my last cleaning spree
sods law someone needs them straight after throwing them out when been sat in a box for about 2 years

85
FZS600 Fazer / Re: Help Repairing My Beloved FZS
« on: 18 February 2020, 09:56:52 am »
can you show a picture of the petrol tank ding ?
i might have some rear pegs and hangers in the shed- will have a look later on (might be a new clutch cable aswell)
i had a bit of a tidy up last month and a lot of things got thrown out but im sure i would have kept them for this reason

86
FZS600 Fazer / Re: Want to fit new clocks
« on: 02 February 2020, 11:08:01 am »
for anyone else in the future
koso wiring  into fzs600 connector
<img src="http://foc-u.co.uk/MGalleryItem.php?id=3385" alt="" />


all the fzs connections
<img src="http://foc-u.co.uk/MGalleryItem.php?id=3386" alt="" />


87
FZS600 Fazer / Re: Carb problems or is it something more?? Fazer 600
« on: 27 January 2020, 06:30:48 pm »
i proper balancing is always worth the money - especially after a rebuild - mine were out by a mile once i finally got the carbtune a few years ago
a bench balance can be close but a proper job is always a benefit

88
FZS600 Fazer / Re: Headlamp Adjustment
« on: 21 December 2019, 12:41:02 pm »

89
FZS600 Fazer / Re: Two Questions...
« on: 21 December 2019, 11:13:02 am »
if your ever unsure check out
https://www.coastalfasteners.co.nz/torque-data


they are most likely class 8.8 bolts - most likely if not stamped otherwise

90
FZS600 Fazer / Re: Cant scrap the lean angle limiter (screw)
« on: 26 November 2019, 10:24:02 pm »
Anyone else caught them on the top of their boots when they lift their feet up onto the pegs? Or is that just me?


just wear doc martens - good ankle support and nothing to get caught one -and you can go the the pub and look good afterwards  :D

91
FZS600 Fazer / Re: Single Seat conversion
« on: 13 November 2019, 10:01:43 am »
it was the one thing that stopped me from doing the single seat swap on mine - did it on the really old fz600 though as it had a removable subframe so i just bought a spare off ebay and sliced that up and added a few connectors so i could swap between the two as and when i needed two seats - hmm theres an idea - plug weld some bolt on points so you have the worlds first removable subframe fzs  :lol

92
FZS600 Fazer / Re: exhaust blowing at headers.....
« on: 26 September 2019, 11:05:09 am »
when i did my head rebuild about 5 of the studs snapped (after a week of plus gas and the wax trick)
all i could do was put the head in the pillar drill to pilot drill the snapped studs and use an extractor tool
some did need a thread repair insert as removal was not an option so had to drill out rather than remove
if you havent got the tools/confidence to do this have a look around for a local engineer shop (NOT A MECHANIC)
its pretty simple for engineers to deal with and a lot cheaper than getting a mechanic to do it.


so for the new studs - i would use loctite 222/242 as it is low/medium strength and only there to reduce galling
DO NOT USE RED as if you need to remove the studs in the future you will hate yourself

93
FZS600 Fazer / Re: bike fails under load
« on: 20 August 2019, 08:34:15 am »
i would be looking at the air filter first and giving a quick blast with the vacuum if you havent got access to compressed air
its the not needing the choke that makes me think that as it increases negative pressure in the venturi and pulls in more fuel


hopefully the cam chain rattle is just cause by the tightener to be just before its next click



94
FZS600 Fazer / Re: fzs600 2003 light swap
« on: 25 July 2019, 09:57:34 am »
My 03 1000 is an import and the lights dip the wrong way. Some MOT places are more particular then others and it usually involves ignoring it or some insulation tape each year. Of course I can’t compare to how that would be tested outside of the UK.
Maybe you could swap with Meldoxxas both 600 foxeye and 1000 have the same headlight.


winner winner chicken dinner

96
FZS600 Fazer / Re: I think its buggered--any thoughts ?
« on: 07 July 2019, 11:02:38 am »
did it sound like this when it went ?
https://youtu.be/-HK_lv7FAnQ?t=53

97
FZS600 Fazer / Re: Fuel tank leak
« on: 28 June 2019, 06:15:38 am »
i have used liquid metal to patch a badly welded chop tank and never gave me any problems (as long as cleaned properly)


as for missing bolt - take one of others out and measure it and buy a new one to replace - the yam parts ones are expensive for a simple bolt in comparison to what you pay in any engineering supplies place (5-10p each lol)

98
FZS600 Fazer / Re: Pilot screw seized
« on: 28 June 2019, 06:12:23 am »
Had the same problem with mine and they weren't for coming out. Ended up buying another set of carbs.
should have brought them to me - im only up in preston lol

99
FZS600 Fazer / Re: Pilot screw seized
« on: 27 June 2019, 12:31:53 pm »
im sure this just came up last week
i had same problem on a different set of carbs- i went round my local hardware shop and just bought a cheap set of extractors and used the smallest one and put a good amount of pressure on as i turned it anticlockwise, i didnt even predrill it - just put a small phillips in there gave it a smack and then turned it to create a center punch type indent (always drill after a center punch to make sure its centre and dont go too big)

100
FZS600 Fazer / Re: Rear caliper pin rounded!!!
« on: 25 June 2019, 04:25:17 am »
first step - stop watching delboy
if you can get a thin maul grip in there you might be able to twist it after giving it some heat on the caliper
make sure you remove the bugger from your lines and bike first and only apply heat to around the pin area
i found this out by having knackered pistons and finding it cheaper to just replace the calipers but the pads on my old ones were better but pins were truely stuck in aswell


as for splitting the calipers in half - not a bad plan but remember to get the o-ring replaced with the right type as found in link below
https://www.efunda.com/designstandards/oring/oring_chemical.cfm?SM=none&SC=Brake%20Fluid
getting the right o ring can sometimes be tricky because manufacturers dont tend to sell that particular oring as they dont like us mere mortals breaking open calipers (but sometimes it is needed- yep my chops calipers are open right now lol)

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