The evolution of a motorcycle

[Cagey_Thoughts]

2003 Yamaha FZS600 Fazer Rebuild

The original purpose for the work was to protect the ali during winter commute duties….. But that was 8 years ago…. !!!!!  I’m semi-retired now… the furthest I commute now is from the bedroom to the kitchen for breakfast….. 😊 So, although the bike isn’t a ‘show’ bike by any stretch of the imagination, it has a different purpose in life now…..

New/refurbished items:

• £700 worth of Seals, bearings and shims!!!!!!
• Forks rebuilt with Hagon Progressive springs
• New Delkevik Radiator
• Beowulf Guard
• New SS downpipes (quite why I didn’t just strip the originals I don’t know!!!!)
• Lextek carbon can
• Leovince hi-level link pipe reworked to fit can
• Calipers refurbished with new pistons, seals and nipples etc (Brakemasters Chesterfield)
• Carbs stripped and refurbished  (Matt Harper near Nantwich)
• New Inlet rubbers (engine side)
• Wheels painted
• Valve clearances whilst engine out of frame
• Hagon rear Shox
• ‘Fazer’ polished Torque arm
• Chain and Sprockets
• Clutch cable
• R&G Bar ends
• New fluids and grease all around
• MX Hand guards

Powdercoating:

• Forks
• Swingarm
• Cam covers and end caps
• Hangers and pegs

Exhaust hanger:

•   Rear Brake lever

Rear Brake caliper hanger:

• Gear lever
• Sidestand
• Main stand
• Cut down Leovince Can (Didn’t use in the end)
• Various other bits and pieces  (I’ll try and post some pictures)

£150 for all the bits at Rugby Powdercoating… But that was 8 years ago…… lol

The seat cover was already on the bike, but I attached an old tank bag to it… al la endure style… originally just to hold a few things on the commute….. Deefer did most of the extra curriculum ‘red’ paintwork before the ‘rebuild’…. I did the mirrors and fairing inners….

Pictures:

• Mark 1... Standard... save for a Givi Wing Rack....
• Mark 2... Seat cover and high level can
• Mark 3... Start of the redness.....
• Mark 4... todays iteration

[cleaned up the broken formatting, the post as unreadable - bkd.]

[Cagey_Thoughts]

Not sure why the fonts are small and Large... sorry ?!?!?!?!

[I fixed it for you - bkd]

[Cagey_Thoughts]

Pics of the powder coated items.....

[Cagey_Thoughts]

Calipers and Carbs

[b1k3rdude]

Calipers and Carbs

What and how did you paint the calipers? and how durable has it been? as in will it take a medium spanner hit without chipping and how is it standing upto winter/s..?

[bernieeccles]

The bog standard looks way better to my eyes but each to their own!

[fazersharp]

Calipers and Carbs

What and how did you paint the calipers? and how durable has it been? as in will it take a medium spanner hit without chipping and how is it standing upto winter/s..?

In my experience, no matter how much careful prep or spray paint I use, it just never lasts and that is dry riding only.

[YamFazFan]

I don't know what it is, but the most durable paint finish I've ever seen is the one Ford puts onto the load-bed surface of the Transit tipper trucks. That stuff's incredible. It last ages before it starts coming off and that's with all sorts being chucked on and tipped off.

[Cagey_Thoughts]

Hi B1k... the calipers were painted by the company that did all the refurbishment on them.... Brakemasters over in Chesterfield.... to quote their literature... "We use a tough heat-resistant, colour-fast solvent based coating which we oven harden before assembly"...... The bike hasn't done many miles since I finished.. so can't really say how well they will cope with use etc...

[fazersharp]

Hi B1k... the calipers were painted by the company that did all the refurbishment on them.... Brakemasters over in Chesterfield.... to quote their literature... "We use a tough heat-resistant, colour-fast solvent based coating which we oven harden before assembly"...... The bike hasn't done many miles since I finished.. so can't really say how well they will cope with use etc...

Sounds good. And is the way I would of gone, I have looked into a place that does that also for my rear one but mine is still in a good condition. Would be good if you could report at a later time how the coating is fairing up.