Date: 16-04-24  Time: 16:22 pm

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Messages - OutofFaze

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1
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 18 February 2019, 04:27:14 pm »
Hi Uppo,

I had this investigated by the Yamaha dealer that I bought my bike from. They couldn't find anything wrong.

I've learned to live with it and now think that it is caused by a resonance at those revs.

I think the resonance just happens to be at that rev-range.

Think about when an old double-decker bus is shaking itself to pieces when idling at the traffic lights. That's because the engine idling frequency causes resonant vibration in the rest of the bus... when the revs go up it dies down.


I think this is the same for the Fazer.


Nothing bad has happened to my bike as a result of it. I've noticed that using Castrol racing oil and always keeping it at a good level helps so that it's not as easy to feel.

I've been riding mine for 6 years now and it's been solid.

Good luck.

2
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 23 June 2013, 04:44:51 pm »
Try checking all your engine bolts... that seems like the most useful thing to me.


With mine, I would estimate that after getting it back from the shop, the vibration has reduced by about 50%+ at the worst times (normally after over an hour of riding). Also, if the chain is too tight, it could make things feel crappy because it loads the front gear with a pulling force against the shaft and of course reduce the chain life drastically.


My theory is that 6-8K revs is just the resonant frequency of the engine, where everything just starts to thrum at it's natural vibrating frequency. It's the same thing as when you sit on an old diesel bus and it wants to shake itself to pieces when it's ticking over at the traffic lights. In that case, the bus engine tick over frequency matches the resonant frequency of the bodywork and frame of the bus... and voila you are suddenly sat inside a threshing machine.


On a side note, I dropped a K&N air filter in mine when I got it back and I can't honestly say if it feels more powerful, but it definitely doesn't feel less powerful and I have a lifetime air filter and got to whack a sticker on the bike and one on my helmet to cover a little bit of damage from when I dropped the helmet from handlebar height to the floor. :) it's good enough for now!



3
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 23 June 2013, 04:29:42 pm »
Hi Fraser,


Sorry I didn't update this thread with the outcome.


I took the bike back to the Yamaha Center that sold it to me, and they kept it for a week and lent me an FZ-1N for the duration. So, they took it on 3 test rides, 1 was the owner of the shop, and 2 with the chief mechanic.


They couldn't find anything that they considered to be out of the ordinary with the bike, but they still checked everything that they could do:

- Tightened all the engine mounting bolts
- Checked the brake pads and discs
- Front wheel bearings
- Drivetrain


He told me that every bike has it's own special feeling and sounds, and to just live with it and get used to it. however, when it came back, it did feel a lot less pronounced to me. Perhaps something to do with the engine mounting bolts were a little loose or something. Anyway, it doesn't bother me anymore. I just try to stay on either side of that rev range.


I also read here: http://www.visordown.com/road-tests-used/used-review-yamaha-fazer-600/4313-2.html


Page 2 (under engine) says: "One of the few bug-bears is a vibration at anything between 6-8000 revs. They all do that, Sir."


So it seems that this is normal behaviour. The problem I had is that I've only ridden an XT600e which is only single cylinder and feels entirely different. I'd had no experience of a 4 cylinder bike until that point, so i didn't know what to expect. Anyway, i've got used to it now and it feels really sweet otherwise.


James





4
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 15 May 2013, 07:40:40 pm »
Hi again guys,

I still have this problem. I thought that it had got better, but it's still there even though some days feel better than others.

One really important observation that I made today is that the grinding feeling stops completely when i pull the clutch in when I am at the "grinding rev range" which is from about 5,500rpm to about 6500rpm occasionally a bit higher, into 7000rpm.

So, this is something that I don't really get... I don't think it is something from the chain now because it's adjusted well, lubed properly and still turns when the clutch is in because the wheel is moving. Could it be out of balance carbs? I thought that would make the tickover lumpy though, but that is smooth. I also don't think it is the air intake either now because it definitely feels mechanical. I spent almost an hour on a ride today observing this.

I'm thinking about taking it back to the Yamaha dealer again and insisting that they take a good look at it (they said that I could if I feel that it gets worse, or doesn't get better), because i'm not happy about it staying like this.

Any more ideas fellow Fazers?


James


5
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 08 May 2013, 02:01:01 pm »
Yeah I would say so. It doesn't feel like no power, just less. But then the power band kicks in after that too.

At least I learnt something :-)

James

6
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 08 May 2013, 12:20:34 pm »
Hi guys,


I'll certainly check the air filter element. Had a look in the manual and it looks very easy to check. I will also remove it completely and reassemble the tank and seat, then run it 1km down the road and back to see if the 6K thing changes (it will be different with more flow if my air/acoustic theory has any truth in it)... then i'll put the filter back in before I cane the engine completely. I was thinking of getting a K&N filter for the bike, but does anyone know if that makes it TOO lean then?


Also, like Limax and Razerider said, it could also just be the "rough" zone... and if my carbs are a little out of balance then it could *enhance* the feature :)

Anyway, i'm glad that nothing serious seems to be wrong and at least it prompted me to really go over the bike so i have a good idea of the state of everything now, other than just the shiny and newly polished looks!


**by the way... there is a high possibility that all my worrying is a result of becoming too attached to a newly purchased bike :D I called it "Francesca" FFS because of FZS 600... lame right?!**

James

7
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 08 May 2013, 09:12:41 am »
Hi again,

It is more of a feeling than a noise to be honest... Last time it happened, I tried to listen for it bit realised I could only hear wind noise in my helmet.

Also, I studied it more and can feel it in the handlebars like I already said, but also feel it in the pegs and the seat. It feels like the engine just starts making more friction at 6k rpm. Also, I definitely found that speed doesn't matter, it is only the revs, because I can feel it in several gears at those revs. 5.5k and down, 6.5k and up feel smooth all the way.

Also, if I am say at 7k and I lift off the throttle slightly so that the revs drop to 6k I think it can feel more pronounced than if I rise up to 6k. I found that very weird.

I'm an acoustic engineer and I had a weird thought that maybe it is something to do with the air intake. It is very possible that the engine draws air at such a speed (at 6k revs) that it corresponds to the resonant frequency of the intake pipe and makes a really weird sensation. Something like a Helmholtz resonance (like when you blow across a half empty bottle and it sounds like a lighthouse, then you can feel the bottle vibrate)... It feels like that sort of thing but because I can't hear anything for the wind noise in the helmet, I can't really confirm. An acoustic resonance would correspond to the gradual build up and tail off at lower and higher revs than 6k... And also the preciseness of the problem.

Also at lower speeds when I can hear more through the helmet, there is a strong sucking sound from the air intakes so I will check if perhaps something is obstructing it in some way, or just normal behavior.

I've checked everything mechanical I can on the bike:

-Wheel bearings (Front and back)
-Chain tension and alignment
-Engine oil level
-Brakes don't stick at all (as far as I can tell from checking the pads and moving the wheels while on the center stand)

There is a rattle in the fairing exactly as described by the headlight but that occurs at other revs and I just pressed the fairing as suggested by the left headlight and it went away... So I'm not worried about that.

I haven't noticed any lag in power because of this though... Just the feeling.. So I dont think that anything is being degraded or broken.

Maybe I'm just too particular, and I guess I could have written a book about these sorts of things with my old XT600E hahaha :-)

Once again I appreciate your help and suggestions guys! Many thanks :-)

James

8
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 07 May 2013, 05:20:04 pm »
Hi guys,


I took the bike back to the shop (they are a Yamaha dealer) because i had read everything suggested here and checked it on the bike, and also some of my own wild theories and couldn't find anything that seemed wrong..


The main mechanic took it for a test ride after hearing the symptoms and how to reproduce it, and came back to say that he couldn't find anything out of the ordinary. So, it seems that not only am I a hypochondriac for my body, but also my bike.


Gonna crawl under a rock and feel silly for a while now.


Thank you very much for all your replies and suggestions, it makes me glad to have joined the forum!


James

9
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 07 May 2013, 09:30:48 am »
Nah, I've got a Michelin Pilot something or other... I looked at that today.

The noise/feeling was much improved today on the way to work but still there. It might be my imagination but I feel that the longer I am on the bike the worse it gets so I wonder if it's related to how much front brake I use, or engine temperature. I don't know really... I have many theories but none with proof :)

James

10
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 07 May 2013, 06:31:53 am »
For the whole thread, I forgot to mention that it is a 2000 FZS600 Fazer.

Also, it could be normal behaviour to have a rough patch like this and I've heard others describing it too. I just want to make sure I'm not causing damage :o


11
FZS600 Fazer / Re: Grinding noise/feeling around 6000rpm
« on: 07 May 2013, 06:14:55 am »
Thanks for the replies everyone.

I'll check the chain again and measure the slack properly.

The sensation is definitely related to engine rpm, as far as I can tell and doesn't seem to matter which gear I am in.

I also wondered if my brakes are dragging on the front, but I don't know why I would only feel that at certain rpm...

I'll keep an eye on it. It's still under dealer warranty (even though I bought it used - Sweden is good!) so if I can't figure it out I'll get them to take a look.

James

12
FZS600 Fazer / Grinding noise/feeling around 6000rpm
« on: 06 May 2013, 11:11:55 pm »
Hi guys,

I have some strange behaviour that I'm not sure is normal.

When I pull through the revs and gears, it feels like the engine (I assume) starts grinding at around 6000rpm give or take. I can feel it through the handlebars and it tends to go after about 7000rpm or when I push it way up into the power band its fine too. This occurs worst when im going about 60 mph and keeping the revs in the trouble zone.

I also found that if I potter along at just over 5000rpm it feels really smooth, no vibration or grinding and almost no negative engine sensation at all.

I have a new chain and sprockets (600 miles ago) and a new oil filter and oil change then too (when I bought the bike). In an attempt to improve it, I tightened my chain very slightly today and lubed it and realigned my back wheel because I notcied that the adjustments on the chain tensioner didnt completely match and managed to get them to be almost the same now.

I took the bike out 2 hours after making the adjustments to allow the lube to dry a bit and I feel like it has improved and the rpm range of grinding is narrower now, but still centered on 6k. I will check the engine oil level in the morning just to make sure too.

I have tried to search for this but havent seen anything that exactly matches what I feel.  As an engineer, it makes me cringe because i'm running all kinds of imagination adventures where I visualise too big metal plates grinding swarf into my gearbox haha

Is this well known to you? Any tips?

Many thanks!

James

13
FZS600 Fazer / Re: Cleaning up 'dem oxidized forks!
« on: 06 May 2013, 12:34:46 pm »
Wow dudeness!

That sounds like real dedication to the cause! I think that sounds like a good winter project :-)

James

14
FZS600 Fazer / Cleaning up 'dem oxidized forks!
« on: 06 May 2013, 09:01:37 am »
Hi guys,


I am new to the forum and you can read my intro here: http://foc-u.co.uk/index.php/topic,7626.0.html

I bought a Fazer just over a week ago and polished it up to look rather respectable, but wasn't satisfied with the oxidization on the forks. They looked like this before:



Yesterday I put 3+ hours of elbow grease into them with a combination of:

-metal dish scourer
-scotchbrite pad
-autosol

They look a lot better now. Not perfect, but I think i'd need to dismount them and get some machine assistance for a better finish. They are at least "glancebly good" now, and definitely acceptable for this summer!



Thanks for the guys on the intro thread for the info about this!

James

15
Introduction / Re: Hello fellow Fazers :)
« on: 06 May 2013, 08:52:06 am »
Hi guys,


An update on the forks. I put just over 3 hours of elbow grease into these bad boys with a combination of:


-Wire dish scourer
-Scotchbrite pad
-Autosol

and ended up the the result below. It's not perfect, but good enough to get through this summer. I think better results can only be obtained with machine assistance and dismounting the forks to get access to all bits. As you can see I took the mudguard off in this photo. I did a little more after this to clean up more, but basically these are the finished item.

16
Introduction / Re: Hello fellow Fazers :)
« on: 04 May 2013, 11:47:57 pm »
Hi Noggy and Steve,

Thanks for the fast replies.
I'll have a go with those forks tomorrow because I have an "FF" day as they say in Sweden (FF = Frufri = Wife Free)  :D  I'll try Scotchbrite and the Autosol and post the results (in the FZS600 section) if it's successful. Otherwise I might have to resort to more chemically hazardous methods.

Just to clarify... It was the XT that got a winter beating, but I managed to keep on top of it all the same. I basically coated everything with WD40 (except the brakes of course!) and rode it through the winter like that. Worked quite well... the chrome polished up nicely afterwards! I was a little sad to see it go but found myself doing less and less offroad riding and more commuting, so the Fazer makes more sense, and is really fun too!

Thanks again,
James





17
Introduction / Hello fellow Fazers :)
« on: 04 May 2013, 11:18:14 pm »
Hi guys,


I'm just introducing myself as I bought a Fazer last week and love it! I changed from an XT600E which was my first bike. I'm an English guy that has been living in Sweden for the last 5 years. I passed my bike test at the end of September last year (I don't have a driving licence for a car though), and rode the XT through the whole winter.


I got my fair share of crappy weather conditions over the winter- Freezing fog (couldn't see through the visor), hail storms, pea soup fog, icy roads, snowy roads (I fell off the XT on a gravel road in a forest that was snowy. I could have avoided this but in my naivety thought that I could tackle it and busted my knee up a bit). So that opened my eyes a bit, but I'm glad I did because I think a lot more when I ride.


Here is the Fazer after a polish and clean today:


Front



Left Side



Right side





Also, I have a question for you seasoned veterans about the forks... I have the oxidization on my front forks because of chipped lacquer. I want to remove the lacquer and polish them up because I want to make/keep the bike tidy. I have a new tube of Autosol, but what is the best way to remove the lacquer? I'd like to avoid using paint stripper if possible. Wire wool, sand paper? I think this question has probably been asked numerous times before so you'll have to forgive me. I just joined and wanted to introduce myself before I delve into the website for answers.


Here is a picture of the front fork ugliness:


Anyway, thanks for taking the time to read my introduction! I look forward to chatting with you and learning a lot!
Oh... here is the XT:





Thanks!
James

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