Date: 24-04-24  Time: 22:06 pm

Author Topic: Pilot screw seized  (Read 1248 times)

davebiker

  • Cager in Training
  • Posts: 3
    • Main bike:
      FZS600 00-01
    • View Profile
Pilot screw seized
« on: 27 June 2019, 10:32:38 am »
Hi, got my bike out of the garage recently after several months without use and it would not idle. Sounded like a fuel problem (fuel probably too old) so I tool the carbs off to clean them. I removed the pilot screws from carbs 2, 3 and 4 easily but the one in carb1 seemed to be seized. When I applied some force with a screwdriver the four quarters of the head just broke off.
Has anybody else had this problem? Should I buy an extractor set you see advertised and use this after drilling into the screw?
Or should I just leave it where it is and hope it is ok? I don't really want to put everything back and then find it is still not running properly.
I would be grateful for any advice.
Dave

Disorderlypunk

  • WSB Pack Hound
  • *****
  • Posts: 794
  • riding till i die (or breakdown)
    • Main bike:
      Other
    • - fazer stolen - gsx1100 rebuild
    • View Profile
    • disorderly punks motovlog
Re: Pilot screw seized
« Reply #1 on: 27 June 2019, 12:31:53 pm »
im sure this just came up last week
i had same problem on a different set of carbs- i went round my local hardware shop and just bought a cheap set of extractors and used the smallest one and put a good amount of pressure on as i turned it anticlockwise, i didnt even predrill it - just put a small phillips in there gave it a smack and then turned it to create a center punch type indent (always drill after a center punch to make sure its centre and dont go too big)

Northern Biker

  • Weekend Warrior
  • ***
  • Posts: 100
    • Main bike:
      FZS 1000 Gen1
    • View Profile
Re: Pilot screw seized
« Reply #2 on: 28 June 2019, 01:38:54 am »
Had the same problem with mine and they weren't for coming out. Ended up buying another set of carbs.

Disorderlypunk

  • WSB Pack Hound
  • *****
  • Posts: 794
  • riding till i die (or breakdown)
    • Main bike:
      Other
    • - fazer stolen - gsx1100 rebuild
    • View Profile
    • disorderly punks motovlog
Re: Pilot screw seized
« Reply #3 on: 28 June 2019, 06:12:23 am »
Had the same problem with mine and they weren't for coming out. Ended up buying another set of carbs.
should have brought them to me - im only up in preston lol

cl1ve2004

  • Weekend Warrior
  • ***
  • Posts: 232
    • Main bike:
      FZS600 02-03
    • - vstrom 650 al8
    • View Profile
Re: Pilot screw seized
« Reply #4 on: 28 June 2019, 07:47:35 am »
I ended up taking mine to a local professional carb restorer..£70 but he got the bugger out perfect..

Northern Biker

  • Weekend Warrior
  • ***
  • Posts: 100
    • Main bike:
      FZS 1000 Gen1
    • View Profile
Re: Pilot screw seized
« Reply #5 on: 01 July 2019, 12:37:19 am »
should have brought them to me - im only up in preston lol


I've still got them pal  :lol

davebiker

  • Cager in Training
  • Posts: 3
    • Main bike:
      FZS600 00-01
    • View Profile
Re: Pilot screw seized
« Reply #6 on: 01 July 2019, 09:08:36 pm »
Thanks for your replies. Decided I will have a go at drilling the screw out and using an extractor.
I had a bad experience years ago when the extractor just broke off in a screw so I haven't tried it since.
The screw is less than 5mm diameter so I am looking for a left handed 2mm drill bit and a small extractor.
Just searching on the interweb now..
Cheers, Dave

davebiker

  • Cager in Training
  • Posts: 3
    • Main bike:
      FZS600 00-01
    • View Profile
Re: Pilot screw seized
« Reply #7 on: 02 July 2019, 06:22:27 pm »
Hurray, I got the pilot screw out with a £7 extractor set from a bargain store.
Even the spring, tiny washer, and tiny o ring came out too.
So I just need to buy a new pilot screw set from Yamaha for £40 or look secondhand on ebay.

cl1ve2004

  • Weekend Warrior
  • ***
  • Posts: 232
    • Main bike:
      FZS600 02-03
    • - vstrom 650 al8
    • View Profile
Re: Pilot screw seized
« Reply #8 on: 02 July 2019, 08:58:11 pm »
Try NRP in Manchester for the screw,they sorted me with an equivalent one cheap as chips...